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Thread: Question on crosscutting wide pieces?

  1. #1
    Join Date
    Mar 2005
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    Atascadero, CA
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    235

    Question on crosscutting wide pieces?

    Lets say that you want to cross cut a piece of wood that is roughly 2' wide and your miter gauge isn't fully in the groove on the table saw how do you do it nicely. I have a craftsman 22124 table saw and i find my self having a hard time cross cutting something wider than the space of my blade to the start of the cast iron. I hope i am making sence? What i have been doing is set my fence to the measurement, start the cut then halfway put my miter gauge on for the finishing cut. I wasn't sure if there is a smarter way to do this. The only problem with my technique is if the piece is bigger than 32" to the right or left i can't use my table saw fence cause it only goes to 31". What do you guys do?

    Thanks Josh

  2. #2
    Join Date
    Mar 2003
    Location
    Austin, TX
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    180
    Sounds like you need a cross cut sled.

  3. #3
    Join Date
    Jan 2005
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    Harrisburg, NC
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    Josh, you should build a crosscut sled. But in a pinch, turn the miter gage around and put in into the slot head first.
    BTW, you didn't hear it from me, just be carful!

    Richard

  4. #4
    Join Date
    Mar 2003
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    San Francisco, CA
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    You can use a cross-cut sled to do it on a table saw. The sled I built is big enough to handle a 2' cross-cut. Another approach is to move the tool instead of the workpiece -- that is, use a circular saw guided by a straightedge. (This approach has all sorts of more-expensive versions, if you want to get into that.)

  5. #5
    Join Date
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    N Illinois
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    FWW had plans for a crosscut sled a few years ago...That'll handle your problem...
    Jerry

  6. #6
    At the risk of sounding redundant, you need a crosscut sled
    Dennis

  7. #7
    Join Date
    Jan 2004
    Location
    Tacoma, Wa
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    222
    28" crosscut sled with long runners....you can make one with the square fence toward the back of the saw for capacity. I have one that only has the fence at the rear and open in the front.....one other thing, you said you use the TS fence first and then finish the cut with the miter gauge...I hope you are moving the fence outta the way first as it is extreamly dangerous to use the MG and fence at the same time...likely to cause serious kickback and damage to wood, saw and operator.

    Here is one example with only 1 runner....a full- size sled useing both runners is more stable/accurate I think.
    Attached Images Attached Images
    Regards,
    Greg

  8. #8
    Join Date
    Mar 2005
    Location
    Atascadero, CA
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    235
    I have a cross cut sled but it only cuts up to 14". If i build a sled big enough to cut 24" does the sled get a little sloppy since a small portion is on the table and the majority is hanging off waiting to be cut? I hope that makes sence. Since the track is only 12" when you start the cut is it hard to keep it from wobling? Thanks Josh

  9. #9
    Quote Originally Posted by Josh Goldsmith
    Since the track is only 12" when you start the cut is it hard to keep it from wobling? Thanks Josh
    Use a longer track.

    - Vaughn

  10. #10
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    SE PA - Central Bucks County
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    If I'm cutting on the table saw...I use a sled similar to Gregg's and it will handle 24" no problem. (Long runner) That said, I now use my Festool MFT to do this kind of work most of the time. Fast, easy and very accurate.
    --

    The most expensive tool is the one you buy "cheaply" and often...

  11. #11
    Join Date
    Mar 2004
    Location
    Toronto, Ontario, Canada
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    I suggest that you switch from a table saw to a guided circular saw (GCSS).

  12. #12
    Join Date
    Jan 2004
    Location
    Lewiston, Idaho
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    28,599
    If you have a straight edge........a perfectly straight piece of wood....a cheap straight edge from one of the Borgs.......get a piece of metal from an industrial metal supply house....it must be straight........or one of the GCSS.....use a circular saw..........use a framing square or the 3-4-5 method.......layout your cut line .....line up you straight edge correcting for the offset of the circular saw base......cut it.

    If not....make a sled...........

    Be safe.....if it doesn't feel right....it probably isn't.........above all be safe!
    Ken

    So much to learn, so little time.....

  13. #13
    Build yourself a Cross-cut sled. I had a cross-cut sled for a few years but then I solved the problem by getting a euro-combo with an 8.5' sliding table - I can cross cut 8' if needed.

  14. #14
    Join Date
    Jan 2006
    Location
    Mt. Pleasant, MI
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    My methods...

    under 12" is the Dewalt SCMS. 12" to 30" is the crosscut sled and over 30" is a scrap pile jig for a circular saw.

    If the sled has full length runners it will handle 30" with no problem. I used maple runners on mine and will be chopping them off somehow and replacing with metal.

    A guided saw system may be on the purchase soon.

    Joe
    JC Custom WoodWorks

    For best results, try not to do anything stupid.

    "So this is how liberty dies...with thunderous applause." - Padmé Amidala "Star Wars III: The Revenge of the Sith"

  15. #15
    Join Date
    Jul 2003
    Location
    Winterville, NC (eastern NC)
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    Been there, done that. It is not a good idea to use the miter gauge for wide crosscuts, as the bar is not supported along its length. Invites side to side play which can result in a nasty kickback due to the workpiece being unsupported.
    Norm on the New Yankee Workshop has a sled with one fence for cutting wide panels, which is what I made used years ago. Easy to make, but a little more difficult to align properly. But worth it.
    Good luck and watch those fingers.

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