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Thread: Need help fixing cracked dowl pin holes

  1. #16
    Looking at the OP's pictures I think the hole the tenon passes through was a little too big and the tendon too short. When the round wedge is driven in the tenon spread in the loose hole causing it to split as there wasn't enough wood to resist the spreading. So I would glue the tenon back together and glue a shim in the bottom of the square hole where it won't be easily seen to tighten it as much as possible. That should reduce the splitting forces on the tenon and it should last another couple decades. There isn't enough material for fastener reinforcing and to make another stretcher with a longer tenon wouldn't be your girl's work.

  2. #17
    Join Date
    Feb 2007
    Location
    Hiawatha KS
    Posts
    67
    I think part of the joy I see in that piece is what has happened with it over the years. If it was from my daughter to me, I would drill a small hole through both split pieces and simply baling wire it in a manner which would keep the pieces from opening more while keeping visible the life in her efforts.

  3. #18
    Join Date
    Apr 2017
    Location
    Michigan
    Posts
    2,800
    Unless it's falling apart, just leave it, it's part of the patina.

  4. #19
    Join Date
    Jul 2015
    Location
    Pennsylvania
    Posts
    28
    I would pull the pin, and get the stretcher on the bench. Clamp and Glue may keep it going for another several years.

    A more drastic option would be to cut the tenon and replace. Any number of ways to mate up two pieces of wood. Drill a new hole for the tenon, etc ...

    Lastly, maybe grab a section of steel strap with a diameter that matches the outside of that through tenon. Think the type of strap that that secures conduit to a block wall. Screw through into the tenon and it should provide some additional strength.

    Good luck!

  5. #20
    Join Date
    Sep 2013
    Location
    Wayland, MA
    Posts
    3,697
    Rather than trying to force the crack closed I'd widen it a bit with a saw to give a good glue surface and then insert a dutchman, maybe 3-4 mm thick to fill the space without stressing it. I suspect if you force it closed it will just pop back open again. Made from the same wood, matching grain direction, and with a little artificial aging it could be nearly invisible.

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