I'm less and less amused by the unhelpful responses I see to posted here by some. Let's not muddy the Creek.
I assume you are not tooled for this or you would not be asking ;-). If you have a tablesaw and a router table I agree on hogging out with a dado stack and finishing up with a router bit. Poker chips can be various sizes so confirm your customers stock before hand. Many casinos use chips that are a bit over 1-1/2" in diameter or at least that is what Google says. Given that approximate size Whiteside makes cove bits in that range. You could request one without the bearing mount or, just grind it off yourself. I would prefer to spend a bit more and get a bit made that has a cutter clear across for a smoother initial surface. PM our member Tom Waltz at Carbide Processors for info on custom bits.
Last edited by glenn bradley; 11-05-2013 at 1:33 PM.
"A hen is only an egg's way of making another egg".
– Samuel Butler