Originally Posted by
Ryan Myers
Aluminum is acceptable for use in panel feeders, just not branch circuits supplying outlets, switches, lights, etc.
I had aluminum as feeder wire from the meter to my main panel. One day, the main breaker popped. When I checked it, the breaker was very hot. Turns out the aluminum wire connection to the main breaker had developed a high resistance joint because of corrosion. As the current flowed through that resistance, it dropped a few volts and generated heat, which heated the main breaker and caused it to pop. I replaced the feeder with copper.
Personally, I'll never have aluminum wire in my house, not as a feeder, and certainly not as the circuit wiring. You can make it work, but if you don't do everything just right, you can have a fire.
Mike
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