I do as Brian does. A couple examples.
Targeting straight grain on four sides.
NS-Leg-Example.jpg . ns-proto-to-real-1.jpg
Targeting sapwood as a design element.
Kit-Hut-(18).jpg . Kit-Hut-(36).jpg . Kit-Hut-(227).jpg
I do as Brian does. A couple examples.
Targeting straight grain on four sides.
NS-Leg-Example.jpg . ns-proto-to-real-1.jpg
Targeting sapwood as a design element.
Kit-Hut-(18).jpg . Kit-Hut-(36).jpg . Kit-Hut-(227).jpg
Last edited by glenn bradley; 03-12-2022 at 11:43 PM.
"A hen is only an egg's way of making another egg".
– Samuel Butler
The last bed posts I made were your #2 idea. Just triangles glued together. Legs for a bed are short so it was pretty easy. I didn't mess with a lock miter. With the price of wood being what it is I think I would make 8/4 by resawing QSWO to 1/2" and gluing it to flat sawn WO, maybe select grade. The glue joint being on each corner is basically invisible.
I did this on a TV cabinet. I used your method #3, a locked miter (mine were tapered legs but that doesnt matter).
Since my material was less than 3/4" thick, I purchased a lock miter bit for the router table (believe it was a yonico bit although not 100% certain the brand, but one of cheaper brands of bit).
Once you dial it in it goes smoothly as long as you have straight stock.
I use the chamfer technique quite a bit....Here is an example of a post glue up with a chamfer.
rail to post test fit.jpg
Chris
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The most expensive tool is the one you buy "cheaply" and often...
Which lock miter cutter do you use Rod? It is on my wish list to get a lock miter for the shaper - but - I want one to do relatively thinner stock. Say 1/2 to 1" thick stock. I dont often have super thick stock to work with.
Some of the dedicated LM cutters, besides being expensive, are profiled for thicker material.
I do have a profile pro head and wondered if I could get knives ground for it - but do not think the 45 would give enough support behind it if it stuck out far.
#3. This was for my pool table build, but I also used the lock bit for my Mission style bed posts with QSWO.
pool table leg.JPG
NOW you tell me...
I haven't seen anybody mention the method that I use, so I'll share it.
First off, I prefer a 2 or 3 piece glue up for straight legs. I'll select straight grained (QS or RS) boards for the outer portion of the glue up, and try to find some that have an interesting characteristic along one edge. I will glue them up so that they are approximately 3/8" thicker than the targeted dimension. So for a 2" square leg, I'd use three boards 3/4" thick, or thereabouts, and around 2" wide.
After the glue up, I'll face joint and plane the edges down until the legs are 1-7/8" wide, or slightly under that. They I'll face joint and plane the thickness to 2-3/8".
Next, I go to the bandsaw and slice a 1/8" thick piece of veneer from the two good faces, and then slip fit it around the corner and glue it to the leg blank and cover the glue lines. The veneer has to be flipped over so that the kerf side is out - providing a bookmatch around the corner of the leg. It works very well when you have vertical grain wood with some interesting edge character, because the character is mirrored around the corner.
leg glue up.jpg
+1 on Rob Luter’s suggestion to find rift sawn stock. It requires more careful stock selection but is so much easier.
Ymmv, but rift is usually better aesthetically on legs than qs: more uniform.
I've done the 4-sided QS thing twice, first on a bed, and then on a night table made to match the bed.
On the bed, I did use a lock miter to mill the pieces, because it was suggested - here on SMC - that it would be difficult to do the glue up with the plain beveled edge without slippage on such a long glue up. I am not sure if that's true, but I will say that doing the lock miter was actually pretty easy. A few test pieces to get the bit aligned, but then it's just routing. And, the glue up went easily and the result looks great. Entirely possible that it was extra work, of course, but I figure it was insurance against a glue-up disaster. Not that I've even had one of those, of course.
On the matching night table, I figured that there would be less close up inspection of the legs, so I went with the thick veneer. I mean, on the bed, the posts are right in your face, so I wanted them to be perfect. On a night table, who gets down and really looks at the sides of the legs? So for that it type of project the veneer works ok.
Ken