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Thread: Dealing with the leftovers, again...

  1. #16
    Join Date
    Jun 2010
    Location
    twomiles from the "peak of Ohio
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    12,109
    Level the playing fields...
    Level the box, at the corners.JPG
    Ends were a tad higher than the sides were...one corner really high...Lid sits better, now
    Level the box, lis sits flat.JPG
    Same with the bottom of the box...slips were showing, so...
    Level the box, level the bottom.JPG
    Same Millers Falls No. 9 plane to level things...had to mind the direction of the grain,,,,
    Level the box, Bottom leveled.JPG
    Seems there was a couple shavings on the bench, under the box...
    Level the box, test the lid.JPG
    But....it do sit flat, without any rocking going on...may either sand and fill tomorrow, or....add some hardware. Need to rip some parts to build a try, or two..

    Stay tuned

  2. #17
    Join Date
    Jun 2010
    Location
    twomiles from the "peak of Ohio
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    12,109
    Decided the lid needed to be shaped a little differently....was too wide ( trimmed a bit from each end) and wanted a finger lift...
    Lid rework, re-shaped.JPG
    Something more along these lines...
    Lid work, scrapered.JPG
    Had a bit of glue line, that needed removed...Stanley No. 80 did the trick...Sanded, spokeshaved, planed....and sanded some more...to get all the edges rounded over...then seen how it fit the box...
    Lid work, fitted to box.JPG

    Got out some tools..
    Lid work, hinge tools.JPG
    Cut the head off of a small nail, to make a pilot hole drill bit...
    Lid work, pilot hole drill.JPG
    There is a candle to wax the threads, and a phillips screwdriver to drive them TINY screws. Square to make sure both hinges are the same distance in from the edge. Pencil to mark where to drill the holes..
    Lid work, hinges installed.JPG
    Even tried to "clock" the screws....

    Entire box and lid have been sanded to 220 grit.....wiped down....about time for a coat of stain?
    The PIP, Stained, right rear corner...JPG
    The PIP, Stained, inside.JPG
    Almost time for a PIP?

    Stay tuned..

  3. #18
    Join Date
    Jul 2014
    Location
    Edmond, Oklahoma
    Posts
    1,749
    Steven,

    The grain in that last photo is amazing. Beautiful.

    Stew

  4. #19
    Join Date
    May 2004
    Location
    N Illinois
    Posts
    4,602
    Good work, Steve as always....
    Jerry

  5. #20
    Join Date
    Jun 2010
    Location
    twomiles from the "peak of Ohio
    Posts
    12,109
    Brass for the corners?
    First coat, brass foot.JPG
    All 4 corners.
    .First coat, all the feet.JPG
    First coat of clear gloss poly....
    First coat, lid catch.JPG
    Piece of metal stuck to the underside of the lid.....must be a magnet around?
    First coat, lid magnet.JPG
    Yep....
    First coat, lid view.JPG
    Keeps the lid shut, while the first coat goes on....waiting to see how it dries..

    Stay tuned..

  6. #21
    Join Date
    Jun 2010
    Location
    twomiles from the "peak of Ohio
    Posts
    12,109
    Box is now sitting with the lid opened....the insides have their first coat, as does the underside of the box's bottom.....and the underside of the lid.....will let dry overnight....

    Stay tuned...

  7. #22
    Join Date
    Jun 2010
    Location
    twomiles from the "peak of Ohio
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    12,109
    Needs rubbed out, lightly sanded, BEFORE coat #2 can even be started....

    Re-thinking.....have this "thing" hanging on a wall..
    Key Safe, old style.JPG
    If you even look at it wrong, it will drop to the floor. So....theory being, IF I make a rack for inside the case, and run a router bit..
    Key Safe, hanger bit.JPG
    To cut a pair of slots for screws to hang this case on the wall....and call it a Key Safe.....Handle options? Stay with just the finger lift,,or
    Key Safe, handle option 1.JPG
    Or..
    Key Safe, handle option 2.JPG
    Maybe fire up the old scroll saw, and cut out a key, to attach to the front of the door...
    We'll see....stay tuned...

  8. #23
    Join Date
    Jun 2010
    Location
    twomiles from the "peak of Ohio
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    12,109
    Going with just the finger lift as the handle...for now....Have installed a 1 x 1 for a few hooks...
    Key Safe, needs 4 cup hooks.JPG
    Room for 4 hooks....can always add a second bar below this one.

    A small tray is sitting in a bunch of clamps at the moment...need to add the back panel....need to go out and buy a few small "Cup" hooks to hang the key rings on.


    Installation will be just a pair of screws through the back of the case, and into the wall.....washers to keep the heads from pulling right on through.

    May lightly sand the case later today...and see about a second coat of varnish....

    Stay tuned...

  9. #24
    Join Date
    Jun 2010
    Location
    twomiles from the "peak of Ohio
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    12,109
    4 hooks should have been easy to do...drill a pilot hole, wax the threads..
    Key Safe, pilot holes.JPG
    Good thing I bought 8 hooks....broke off 4 trying to get 4 in place...
    Key Safe, hooks installed.JPG
    Make a little 3 sided tray.....for all those keys that one forgets what they go to.....they can sit in here, until I figure them out...
    2 screws, with a washer each....
    Key Safe, Open for business.JPG
    Attached to the front of the door...
    Key Safe, door ornament.JPG
    A silver key? Not exactly...a chrome painted piece of 1/4" thick Ash...
    Key Safe, scrollsaw key.JPG
    3 screws to hold it in place....key was cut out on a scrollsaw..
    Key Safe, Scrollsaw.JPG
    Key Safe is now open for business....

  10. #25
    Join Date
    Jun 2010
    Location
    twomiles from the "peak of Ohio
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    12,109
    Posted as a project....I'm done for a while...

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