I am in the very very very early/preliminary/rough-sketch of laying out a new cabinet build (for myself). "Early" is the key word here. Right now, I'm trying to wrap my head around how to dimension 1/2" overlay doors for a face-frame "pie corner" cabinet. Looking at the directions for the Blum 170° Pie Corner Hinge Kit, Face Frame, 1/2'' Overlay hinges, I see the outside corners of the 2 doors just touching at the closed 90 deg position.

In this design, all I did was take my two wall cabinets and rotate one 90 deg to the other to achieve my corner. Note, increasing the width of either cabinet is 100% not an option due to window on one side, stove on the other. Clearly a lot more work needs to be done to the drawing (e.g the two face frame stiles #1 need to go), but for the purpose of this question, all I'm interested in is figuring out the door/hinge situation. I have learned, through many hours of frustration, not to start messing with things in Sketchup until I get the "outside" layouts correct, then start working inward (carcas).

So do I:
  • Widen door stiles 2 and 3 by 1/4 inch each so outside corners meet for the Blum hinge? 1/4 inch wider on one side is something I can live with, you should see the vanity I just built....
  • Widen both door stiles (all 4) by 1/8 inch either side, which would be even less noticeable, but would result in a 5/8 door overlay, thus negating the great deal I got on a very large box of Blum 1/2 overlay hinges....do 5/8 overlay hinges even exist?
  • Just send it: there's enough lateral adjustment in both hinges (per door) to kinda sorta make it look ok
  • Offset the hinge on d00r (narrower door) to bring it to meet outside corner of door #1, increase width of stile nearest window 1/4"
  • Bring the two cabinets closer together at intersection #1 so the doors meet at outside corner. I can't make them wider, but there's no constraint in my design against moving them closer together at that corner....now you see why I haven't finished the carcass or face frame layout!


None of these options make any sense, and I'm sure I'm not the first person to layout pie corner doors...