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Thread: Track saw square jig?

  1. #1
    Join Date
    Dec 2005
    Location
    West Lafayette, IN
    Posts
    6,530

    Track saw square jig?

    Hi all,
    I’ve recently got the latest Wen track saw and have been impressed. Don’t know how I got by without it with sheet goods. Only problem I’m having is squaring up panels with it, which gets tedious lining up the square for each cut. I know there are a number of aftermarket squaring jigs, but man, some of them are close to $200! I saw one on Etsy for 50 which got great reviews. This seems like something that a 3-D printer could knock out pretty easily or someone with a CNC. Can anybody point me in the direction of a good cheap squaring jig?

  2. #2
    Join Date
    Apr 2008
    Location
    River Falls WI
    Posts
    490
    Take a look at Peter Millard’s 10 min workshop on how to make one. I use one made by TrueTrac for my TrueTrac system. It was reasonable compared to the others. Before I got this I used a 12” Square. Dan

  3. #3
    I would look into the insta rail square or the offerings by TSO products.

  4. #4
    Join Date
    Dec 2005
    Location
    West Lafayette, IN
    Posts
    6,530
    Quote Originally Posted by Bryan Lisowski View Post
    I would look into the insta rail square or the offerings by TSO products.
    They cost more than the saw I have. Looking for a CHEAP alternative.

    Peter Millard’s method might work for me. Thanks for the suggestion.

  5. #5
    I don't know if this might interest you. It's a square crosscut jig that Fine Woodworking demonstrates in this video. Fairly self explanatory and CHEAP.

    https://www.finewoodworking.com/proj...crosscut-table

    If that solution doesn't grab you, here is another that might:

    https://www.finewoodworking.com/2020...n-add-on-fence

    If neither of these are helpful then I'm out of bullets, but hey, I gave it a shot.
    Last edited by Edwin Santos; 01-27-2021 at 11:17 PM.

  6. #6
    Join Date
    Dec 2005
    Location
    South Carolina Low Country
    Posts
    43
    Here`s a good video on breaking down plywood sheets and squaring up panels:
    https://www.finehomebuilding.com/201...need-track-saw

  7. #7
    I bought a square of 3/4 phenolic plywood, I think it may have been from Anderson. It is 18 inches on a side. I put a removable fence on it so I can use it like a speed square. I find I can use the square to get the track square to the edge and then clamp it in place for the cut. Doesn't take much time. Or I can draw a line with the square and cut to that.

    If I am making a lot of cross cuts, I set up a fence on my outfeed table/tracksaw cutting station. It has a top with 20mm holes and I attach long rail dogs to my shorter track and use it with the fence along the edge of the table to make the cross cuts. The fence has a stop block so repeat cuts are easier. Simple and accurate but you the table with holes for the dogs.

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