Originally Posted by
Curt Harms
A little secret about variable speed shop vacs. You can make your own with an external router speed control. I've tried it for a couple minutes, it works. My concern is that vac motors are cooled by the air flowing through them and are designed to operate at full speed. I'm not sure there would be adequate airflow so adequate cooling when operating at reduced speeds. I know this can be an issue with induction motors controlled by VFDs. Shop vac motors are universal motors AFAIK - like routers - so heat may not be an issue.
You identified the primary concern with using a speed control on the universal motor/blower in many shop vacs. Many do use the air flow for cooling. An alternative is a bleeder on the hose. It's not as elegant, but it can work. They are even available as accessories if you look closely at many suppliers.
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The most expensive tool is the one you buy "cheaply" and often...