This is a build thread for a small mahogany, dovetailed box for organizing mail featured in a recent Fine Woodworking Magazine article. The design features “proud” dovetails, something I’ve never done before thought so thought I might share some pictures and descriptions.
I made the carcass out of approximately 3/8 thick stock. Work holding for planing thin material like this is always a challenge for me. The Veritas planing stops are helpful, but I’m looking for something thinner – maybe I can repurpose a hacksaw blade or something?
Horizontal storage space is always at a premium in any shop. My current configuration has a storage cabinet and a second bench (original one I started with 40 years ago) within easy reach of the tail vice of my 8’ Roubo shop built bench. Handy for me to layout several planes within easy reach for surfacing panels.
Having a standard order of operations is helpful for me in dimensioning stock; my preference is surfacing, establishing a reference edge, crosscutting to final length, and finally ripping to final width. This allows me to plane the end grain vertically in my twin screw/sliding dead man front of a vice without worrying about spelching the far edge as it will be ripped off anyway. Some pics:
For sawing thin panels like this I prefer shorter/lighter panel saws. For me, just quicker and easier than full-size saws.
Making stopped dadoes to capture horizontal shelves. For small work like this, I find pairing chisel and router plane easier than the electric trim router because somehow I always end up not putting the dado in exactly the right place.