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Thread: 1/8 router bit with 1/4 shank vs. end mills

  1. #1
    Join Date
    Aug 2006
    Location
    Maine
    Posts
    382

    1/8 router bit with 1/4 shank vs. end mills

    Looking for slightly longer router bits to mate with butterfly templates from Rockler. Amazon shows a few at about $20. each. "End mills" in the same size are significantly less expensive, but there's no 1/4 shank. Any recommendations?
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    Jim Mackell
    Arundel, ME

  2. #2
    Join Date
    Jul 2016
    Location
    Lebanon, TN
    Posts
    1,720
    You can get a 1/4" to 1/8" router collet adapter than will allow you to use 1/8" bits.

    https://smile.amazon.com/Engraving-R...s%2C159&sr=8-5


    I have a Shaper Origin and use it with 1/8" shank bits down to 0.5mm cut diameter.

  3. #3
    Join Date
    Mar 2003
    Location
    SE PA - Central Bucks County
    Posts
    65,827
    I regularly buy 1/8" end mills with 1/4" shanks...I just received two on Saturday from Amazon. They happen to be Yonico branded this time around. They are available in both up-cut and down-cut spiral and generally have a .75" cutting length. I recommend sourcing these rather than using bushings if you can possibly do so.

    Edit: I forgot to add that I have an Amana end mill that has a very long 1/8" cutting length with a 1/4" shank, too...it's a bit designed for cutting foam. It's not practical for cutting wood unless it's merely to clean up an edge in a deep pocket. The longer length combined with lateral force too easily can result in a broken piece of tooling.
    Last edited by Jim Becker; 11-23-2020 at 6:33 PM.
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    The most expensive tool is the one you buy "cheaply" and often...

  4. #4
    Join Date
    Nov 2009
    Location
    Peoria, IL
    Posts
    4,499
    A major consideration in long 1/8 end mills is getting rid of the sawdust from the kerf. Keep the kerf loaded up and feed too quickly and you will then have a really short end mill. Like as in the end mill snapping off. The other concern is some smoke coming out of the dust. It takes a lot of finesse and multiple cuts to work with thicker stock and long 1/8" bits.

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