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Thread: Let's Talk Sawhorses

  1. #16
    Join Date
    Nov 2013
    Location
    Waterford, PA
    Posts
    1,239
    As I said earlier, I rarely us sawhorses in my shop. I built a pair of these several years ago, and use them for everything from breaking down sheet goods to staging material for various operations.

    Resized_20201104_101135_2483.jpgResized_20201104_101159_9789.jpg

    The plans were in a Wood Magazine publication "Big Ideas for Small Workshops". FWIW, if I were to make them again, I'd make them slightly shorter.

  2. #17
    Join Date
    Aug 2007
    Location
    Dickinson, Texas
    Posts
    7,655
    Blog Entries
    1
    Make two h legs 30 to 36 inches tall, the top will be joined with door butts and a lenghth of rope ties the legs together.
    You will have a set of saw horeses that will support great weight and you can put away when you want to.

  3. #18
    Join Date
    Feb 2003
    Location
    Hayes, Virginia
    Posts
    14,778
    Jack, I do some metal work on occasion so I really like the steel sawhorses you made. Nice job!

  4. #19
    Join Date
    Feb 2018
    Location
    N CA
    Posts
    1,290
    Thanks, Keith. I am going to add some HDPE feet to them as I have on the table behind the horses. They have worked out really well on the table.
    Attached Images Attached Images

  5. #20
    Join Date
    Jan 2006
    Location
    Chicagoland
    Posts
    2,802
    Here are a couple of pic of what I'm using the saw horses for. Notice if I center the slabs on the saw horses there is a significant cantilever. I like the current saw horses but they have a span of 22" verses 37" for the ToughBilt:

    IMG_0437 (1).jpg


    IMG_0435 (1).jpg

    BTW - I just picked up a set of the ToughBuilt at Home Depot so will give them a try. Just wondering with the larger span if I will now need some kind of center support.

  6. #21
    Join Date
    Jan 2007
    Location
    On the edge of Pisgah National Forest
    Posts
    236
    Back when I had a working shop and traveled to job sites (late '80s) I built these https://www.finewoodworking.com/2007...assic-sawhorse which lasted more than 10 years and did everything asked of them.
    Nostalgia isn't what it used to be

  7. #22
    Join Date
    Oct 2016
    Location
    Ogden, UT
    Posts
    1,701
    Blog Entries
    1
    Good idea on the sacrificial top... I'll have to drill some holes.. assuming you just screw the 4x4's in from the bottom?

  8. #23
    Join Date
    Sep 2013
    Location
    Wayland, MA
    Posts
    3,671
    I bought a pair of the Portamate Speedhorses. Heavy, but awesome. I'm extremely happy with them for use as an extra work surface in my shop.

  9. #24
    Join Date
    Feb 2003
    Location
    Hayes, Virginia
    Posts
    14,778
    Quote Originally Posted by Jack Frederick View Post
    Thanks, Keith. I am going to add some HDPE feet to them as I have on the table behind the horses. They have worked out really well on the table.
    Another great idea, I have never thought about using HDPE even though I have plenty of scrap in my barn. Thanks again!

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