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Thread: Getting Serious on Electric Cars?

  1. #91
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    Quote Originally Posted by Doug Garson View Post
    0.23 amps at 28.5 volts works out to just over 6 hp if the converter I used is correct, is it reasonable to believe you only need 6 hp to cruise at 50 mph? Don't know, just asking.
    Oops, looks like I misread the converter I used, looks more like 0.008 hp as Mike posted, no way that's real.

  2. #92
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    Quote Originally Posted by Mike Henderson View Post
    The gasoline motor driving the generator is listed as a 5HP motor and drives a 100 amp generator at 28 1/2 volts. That's 2850VA max. That's about 3.8HP not accounting for any losses.

    If he can cruise with 0.23 amps at 28.5 volts, that's 6.55VA. As I stated earlier, since a HP is about 750 Watts (without considering losses), that's 0.00874 HP at cruise. Anyone who believes you can power a full size car at "cruise speed" with 0.00874 HP is fooling themselves.
    6.5 watts is roughly what you can get (for short period) out of a single D-cell. So, yeah, not going to run a car down the road at 50mph.

    But to be fair, the .23 amp figure was a misprint, corrected in a later edition of the magazine. The intended claim was 23amps. Still absurd at .8HP - missing one more zero, one suspects.

    The Mother Earth News gang built their own version of the hybrid around a Subaru and a Lombardini diesel and observed:

    In reality, the motors that we bench-tested at 30 volts had free-running draws of about 40 amps at 4,800 RPM ... which—under load on the highway at 30 volts—increased to 100-150 amps on level ground at 30 miles per hour, with the car in third gear.
    So now they are "cruising" at 30mph using between 4 and 8 hp. Zero located.
    Last edited by Steve Demuth; 11-05-2020 at 9:09 PM.

  3. #93
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    Quote Originally Posted by Lee DeRaud View Post
    Weight isn't a major factor for cruise power; I suspect they're only using it as a first-order approximation for tire/rolling resistance. The Opel GT does have a small(ish) frontal area, but is probably less aerodynamic (higher Cd) than it looks.
    Wikipedia lists a Cd of 3.

    Probably derived in a windtunnel with crepe paper streamers.

    Still - this clinking, clanking cacophony of caliginous junk actually ran down the road without killing the operator.

    Compared to even 4 bangers of its day, this thing was a has miser.

  4. #94
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    Good detective work Steve. Realistically, if you start with gasoline as the prime fuel, why would burning it in a internal combustion engine (with losses) to drive a generator (with losses) to generate electricity to run an electric motor ( with losses) be more efficient than just burning it in the ICE (with lisses) to drive the wheels? The only thing you gain is regenerative braking so maybe in stop and go traffic you might come out ahead but not cruising at 50 mph.

  5. #95
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    Quote Originally Posted by Mike Henderson View Post

    [I suspect "it worked" when the batteries were fully charged, and when you used the car, the batteries ran down pretty quickly. Then you waited by the side of the road while the generator re-charged the batteries.]
    As described in the first article, the batteries are held as reserve for peak current demand. Honda's first Insight hybrid IMA system worked this way.

    The battery system captures some of the momentum during braking using the drive motor as a generator to be sent back out to the wheels on acceleration. This is a huge fuel saving feature.

    We're concentrating on the little gas motor, but it's the belt driven generator that escapes attention. That component would have a variable load, requiring sophisticated management.

    The FSR routes power four ways - direct drive to the motor, trickle current to the battery stack, regen braking to the battery stack and DC from the battery to the motor.

    I'm guessing this part of the equation was problematic in 1979.

  6. #96
    30 volts at 150 amps is 4500VA. In reality, you need more than 750 watts for a HP, but even at 750, that's only 6HP. With losses it's probably under 5HP, and 150 amps is more than the generator can supply. No matter what, the generator cannot supply more than 5Hp because that's the size of the motor driving the generator. With losses, the output from the generator has to be less than 5HP.

    At 100 amps at 30 volts, that's 3000VA, or an ideal case 4HP. More likely closer to 3HP. That does not produce a realistic vehicle. It would be extremely slow.

    Mike
    Last edited by Mike Henderson; 11-05-2020 at 10:17 PM.
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  7. #97
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    Quote Originally Posted by Jim Matthews View Post
    There's a great deal of prognostication from people who can't see over their own past.

    We are in the midst of a rapid change to electrification, and it's lead by commercial users.

    Fleet conversions to EV drivetrains, with battery or Fuel Cell stacks are happening today, and on a surprisingly large scale.

    https://insideevs.com/news/392555/vi...livery-trucks/

    https://www.carsforsale.com/ford-tra...r-sale-C137302

    https://lightningemotors.com/
    Companies that are spending a ton of money on buying new vehicles and converting them to electric are mostly doing it to gain a "green" reputation with various environmental groups. Amazon has a bad rap with environmental groups due to all the fossil fuels they burn to keep their delivery network running.

    No company is doing commercial conversions of new vehicles to electric today to save money. There doesn't seem to be any financial savings by the time you spend as much as the vehicle cost to convert it to electric. It will more financial sense once these vehicles come from the factory with electric drivetrains with no conversion necessary.

  8. #98
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    Scale matters...

    Quote Originally Posted by Brian Elfert View Post
    Companies that are spending a ton of money on buying new vehicles and converting them to electric are mostly doing it to gain a "green" reputation with various environmental groups.
    That's a claim to understand what motivates a concern like Amazon.
    There are many ways to advertise, certainly.

    https://blog.aboutamazon.com/sustain...-shipment-zero

    Quote Originally Posted by Brian Elfert View Post
    Amazon has a bad rap with environmental groups due to all the fossil fuels they burn to keep their delivery network running.
    The focus of attention is on Amazon, where logistics indicate a full truck driving to multiple customers produces less emissions than each customer driving to shop alone. The deserved knock is against next day shipping which increases emissions.

    That's on the customer - not the purveyor.

    https://footwearnews.com/2019/busine...nt-1202788336/


    Quote Originally Posted by Brian Elfert View Post
    No company is doing commercial conversions of new vehicles to electric today to save money. There doesn't seem to be any financial savings by the time you spend as much as the vehicle cost to convert it to electric. It will more financial sense once these vehicles come from the factory with electric drivetrains with no conversion necessary.
    No doubt - however the verified existence of a small fleet of Transit EV (converted by Lightning repower) indicates the platform makes enough sense to invest in the expense.

    Amazon's buying scale means they pay less per unit (both the stock van and swapped drivetrains) and have a financial case to be made regarding power savings. Remember that most of a driver's day in congested areas is spent searching for parking, idling or stopped.

    In the Boston area, deliveries are made from a secure parking space to multiple addresses.

    The Rivian initial order is for 100,000 units. No numbers available on the converted Transit vans.

    *****

    Changes in the US tax code likely drive this, as the depreciation schedule was accelerated (effectively a subsidy to encourage new vehicles purchases).

    "Benefits under the law, which begin to phase out in 2022, double the amount of depreciation cost companies can claim for the first year of vehicle ownership — to as much as 100% in some cases. That makes it easier to buy the vehicles, which start at around $30,000.
    While the tax reform and stepped-up competition for parcel deliveries have goosed fleet sales, it’s unclear how much longer this segment of the industry will be able to buoy the broader U.S. auto market. Dealers expect to sell fewer than 17 million new cars and trucks in 2020 after a five-year run above that threshold."

    https://www.latimes.com/business/tec...-to-van-makers






    *****

    The point is we're shifting focus from a shade tree stage to full industrial output on a national scale. When this happens, prices come down.

    See: LS swap
    Last edited by Jim Matthews; 11-06-2020 at 7:31 AM.

  9. #99
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    Quote Originally Posted by Doug Garson View Post
    Good detective work Steve. Realistically, if you start with gasoline as the prime fuel, why would burning it in a internal combustion engine (with losses) to drive a generator (with losses) to generate electricity to run an electric motor ( with losses) be more efficient than just burning it in the ICE (with lisses) to drive the wheels? The only thing you gain is regenerative braking so maybe in stop and go traffic you might come out ahead but not cruising at 50 mph.
    Yes, and we know exactly what this looks like when real engineers design it with real data and an ISO factory to build it. The road is full of 3rd generation Priuses, which are essentially the car these garage mechanics were trying to build, with advanced battery technology to replace the lead acid cells in their experiment, a highly optimized drive train that combines the electric motor/generator(s) with planetary transmissions to create a true multi-source, CVT, a highly efficient Atkinson-cycle ICE, and the best aerodynamic profile you can probably get out of a passenger sedan.

    I've owned 4 of them. In perfect conditions - level road, dry air in the 60s or 70s (so no heater and no air conditioner), properly inflated tires, you can get 60mpg for extended stretches of continuous travel. In realistic conditions you get somewhere between the low 40s and low 50s.

    I would be very surprised if anyone ever designs a better (from an efficiency point of view) ICE-electric hybrid passenger car.

    So, astonishing a feat as those late 70s garage mechanic experiments were, I'd bet my last ever Prius (we've got a Volt now, in which the ICE rarely runs for 8 months of the year, and provides only half the energy we need the other 4, and will go fully electric next time) were not getting 50 mpg in real use.

    Except I can't because I'm trading the Prius and an older Tacoma in tomorrow for what may be the last 5-speed manual, non-extended cab light pickup for sale in the midwest. Ever, the way things look. But that was a different thread.
    Last edited by Steve Demuth; 11-06-2020 at 8:58 AM.

  10. #100
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    Quote Originally Posted by Doug Garson View Post
    Realistically, if you start with gasoline as the prime fuel, why would burning it in a internal combustion engine (with losses) to drive a generator (with losses) to generate electricity to run an electric motor ( with losses) be more efficient than just burning it in the ICE (with lisses) to drive the wheels? The only thing you gain is regenerative braking so maybe in stop and go traffic you might come out ahead but not cruising at 50 mph.
    So many things you've got wrong there.

    http://autocaat.org/Technologies/Hyb...0the%20vehicle

    The advantage of hybrid systems is that each motor operates in it's most efficient range.

    The Kia Optima PHEV illustrates this quite clearly.
    Compare the hybrid version to the stock GDI.

    https://www.fueleconomy.gov/feg/noframes/39783.shtml

  11. #101
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    Quote Originally Posted by Doug Garson View Post
    Can anyone explain the physics behind the 75 mpg Opel hybrid? You are still using a gasoline engine as the only source of power. Is there that much efficiency gain from running the gas engine at fixed (assume most efficient ) rpm plus regenerative braking? Or do they not include gas burned to charge the batteries when the car isn't moving?
    Small engine that's just producing electric power generation...same way the Chevy Volt was set up. You do burn fuel, but the engine is small and sips compared to an ICE engine that's actually providing direct motive power to the drivetrain.
    --

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  12. #102
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    Quote Originally Posted by Jim Matthews View Post
    No doubt - however the verified existence of a small fleet of Transit EV (converted by Lightning repower) indicates the platform makes enough sense to invest in the expense.

    Amazon's buying scale means they pay less per unit (both the stock van and swapped drivetrains) and have a financial case to be made regarding power savings. Remember that most of a driver's day in congested areas is spent searching for parking, idling or stopped.

    In the Boston area, deliveries are made from a secure parking space to multiple addresses.

    The Rivian initial order is for 100,000 units. No numbers available on the converted Transit vans.
    I never said I had any doubt that Amazon is buying electric delivery vehicles. What I said is an vehicle converted to electric is probably not going to save any money over the lifecycle of the vehicle versus an ICE vehicle.

    Rivian is making fully electric vehicles from the ground up that will likely sell for less than a vehicle that is converted to electric. These vehicles will also likely cost less over the lifecycle of the vehicle. Electric transit buses are very expensive to purchase up front, but over the twelve year life of the vehicle they save money. The big money savings is in repairs and maintenance. Of course, most taxpayers don't like electric buses because all they see is the upfront cost is several hundred thousand dollars higher.

  13. #103
    Quote Originally Posted by Brian Elfert View Post
    Companies that are spending a ton of money on buying new vehicles and converting them to electric are mostly doing it to gain a "green" reputation with various environmental groups. Amazon has a bad rap with environmental groups due to all the fossil fuels they burn to keep their delivery network running.

    No company is doing commercial conversions of new vehicles to electric today to save money. There doesn't seem to be any financial savings by the time you spend as much as the vehicle cost to convert it to electric. It will more financial sense once these vehicles come from the factory with electric drivetrains with no conversion necessary.
    Amazon has never had a problem with losing money in pursuit of a long-term goal (in this case zero-emissions.) So much of it is driven by Jeff Bezos’ vision (and yes, I am an investor.)

    Hmm, I wonder if his space operations’ “losses” could be written off, or would the IRS disallow it, given that it’s clearly a hobby. ;^)

  14. #104
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    Quote Originally Posted by Doug Dawson View Post
    Hmm, I wonder if his space operations’ “losses” could be written off, or would the IRS disallow it, given that it’s clearly a hobby. ;^)
    I'll never pretend to understand how US tax regulations work. I always thought a business had to make money in something like three out of seven years to deduct business expenses from income. The intent of the law is to stop people from running a "business" simply as a tax shelter. There are plenty of large businesses that lost money for many years yet were still treated as a regular business by the IRS.

  15. #105
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    Quote Originally Posted by Jim Becker View Post
    Small engine that's just producing electric power generation...same way the Chevy Volt was set up. You do burn fuel, but the engine is small and sips compared to an ICE engine that's actually providing direct motive power to the drivetrain.
    Don't see how the size of the engine makes a difference, in the end you are doing x amount of work based on how far and fast the car moved and how fast it accelerated. I think it must be because the engine runs at a constant (optimum) speed and regenerative braking converts lost energy from braking into stored energy in the battery. Don't understand how the size of the engine makes that much of a difference if the work done is the same.

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