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Thread: Expert advice needed- tap and die for router issue

  1. #1
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    Expert advice needed- tap and die for router issue

    Porter Cable router got cross threaded, not the collet side. Need to get the right size die. It is for the standard size spindle. Can someone please let me know what I need?

    Thank you for your time!
    Chris

  2. #2
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    Have you looked up the spindle to see if they listed the part number along with the thread data? Which model number?

  3. #3
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    690 is the model

  4. #4
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    Perhaps a thread file will do. Is that 1/4 or 1/2? unlike you I do not have all model numbers memorized.
    Bil lD

  5. #5
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    15/16 sound good? maybe 16, 18, 20, 22, 24, 32 tpi would be a standard.
    Bil lD
    Last edited by Bill Dufour; 10-12-2020 at 12:21 AM.

  6. #6
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    Do you have a thread pitch gauge? https://en.m.wikipedia.org/wiki/Thread_pitch_gauge
    Auto parts store has them.

    Is this the spindle? Pic is not good but should be able to tell.
    If it is you can try calling them about the threads.
    https://www.repairtoolparts.com/port...ter-shaft-assy

  7. #7
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    Boy, I say boy! Ya' goin' about it all wrong!

    Ya' gotta look at dis like uh tailuh-made excuse tuh buy uh brand spankin' new rowtuh!

    -- Andy - Arlington TX
    Last edited by Andy D Jones; 10-12-2020 at 3:14 PM.

  8. #8
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    I doubt you will easily find a tap the right size. When you do it's likely an industrial quality one. It may well be cheaper and easier to replace the armature in that router.

  9. #9
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    How bad is it? I’d probably just file the start thread by hand to repair it.
    Bumbling forward into the unknown.

  10. #10
    Quote Originally Posted by Brian Holcombe View Post
    How bad is it? I’d probably just file the start thread by hand to repair it.

    Why not replace the chuck (part 83 on parts diagram?) Use an impact gun to remove it.
    Last edited by Bruce Wrenn; 10-12-2020 at 8:38 PM.

  11. #11
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    Once you tear, break, or cross thread something, there is no steel left to thread. If you try and run a die, it may or may not catch at the same place and anything that looks like new threads will not line up with good threads further down. That armature is toast.

  12. #12
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    Quote Originally Posted by Bruce Wrenn View Post
    Why not replace the chuck (part 83 on parts diagram?) Use an impact gun to remove it.
    It depends on how awful the thread is, if it was just started and the user stopped, then a light touch up with a file is enough. If the user forced it, then yes it should likely need replacement.
    Bumbling forward into the unknown.

  13. #13
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    I am trying hard to figure out how one would cross-thread this collet. I insert bits and thread/tighten the collet by hand until snug and then finish with the wrenches.

  14. #14
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    Quote Originally Posted by Mike Kees View Post
    I am trying hard to figure out how one would cross-thread this collet. I insert bits and thread/tighten the collet by hand until snug and then finish with the wrenches.
    It can happen when changing back and forth between collet sizes.

    I'm really, really careful about this with the spindle on my CNC machine because buggering the threads could me thousands of dollars to replace things since it would not be DIY...
    --

    The most expensive tool is the one you buy "cheaply" and often...

  15. #15
    How do you cross thread a router collet nut? yeek

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