I’ve got some 1/i8” plexiglass that I need to fit into a slot that is slightly undersized and I can’t modify the slot. I figured the easiest way to fix the problem is to cut a rabbet on the plexiglass. The rabbet won’t be very big, 1/2” by less than 1/64” deep. I’m very wary of cutting plexiglass, however, due to some very bad results caused by crappy tools and ignorance.
Any advice on how to do this without destroying the plexiglass or myself would be appreciated.