Hi Tyler,
Fun project. I've done a couple of desktops that were ~60" long full-neander. A couple suggestions:
-Get one face flat on each board (but not necessarily glass smooth-just need a good reference surface for the next step).
-Edge a joint to 90 deg using a square to carefully reference the angle and use a straight-edge to get the length close.
-Repeat with a second board
-Identify gaps by referencing the board off each other. When you get close, you'll experience 'sticktion' when its right and will be able to pivot the boards on the high spots when not. 80" will be a bit of a challenge-may want to practice on shorter boards, but totally doable.
-Repeat for the second joint
-Glue up using cauls to keep the reference faces as flat as possible. I would not trust dogs in this situation.
-Flatten the top and then dress the bottom to final thickness. Note, you'll just need a flat surface for mating to the trestle so may be able to maintain thickness in the middle or taper the sides/edges for aesthetics.
This sequence should keep as much thickness as possible. Will you be using breadboards on the ends?
Best,
Chris
Attachment 440174