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Thread: Can I Make My Own Flexible Epoxy?

  1. #1

    Can I Make My Own Flexible Epoxy?

    I've seen some of these articles where people have done this. Has anyone here on SC successfully made their own slightly flexible epoxy? Or do you know of a commercially available additive I could add as a DYI project?

    I have a specific need for a certain kind of epoxy and can't find one that checks all the boxes. This would be something like a Marine Epoxy, but I just such a small amount I don't want to load up on, like, a quart of each.

    Here are my parameters:

    CLEAR (must be clear, as I'm going to color it)
    FLEXIBLE
    SLOW-CURING -- 30 minutes or more

    The marine epoxies I see that do this are all white or tan or amber, not clear. Am I looking in the wrong place?

    Thanks,
    Scott

  2. #2
    Join Date
    Oct 2011
    Location
    Seattle
    Posts
    549
    IMG_1344 (1).JPGHi Scott,
    I had a unique need for a flexible epoxy and this was recommended to me:

    3M Scotch-Weld DP105 Clear, Heat Resistant, Flexible Epoxy Adhesive. I called all over the Seattle area and no one had it
    in stock--could order it but couldn't get it in time, found it online and and had to pay for one day shipping. Ordered it Wed.
    late afternoon-from Phoenix-and was in my office Thurs. before noon.!! Needed it Fri AM.
    I believe it is used for electrical bonding of some sort. Several places I looked online had it in their catalogue but was listed as discontinued. Is on Amazon as a kit. I comes in a twin tube cartridge and needs a specific gun and spatulating tips for mixing. It says 4 min work life but is stayed flowable much longer than that. I did see it in larger containers-more like conventional commercial volumes but I didn't need that much. Good luck

    Almost forgot--I had to reseat a crown for Mitik the Walrus's tusk. They abrade their tusks on the pool cement and bang them on the steel enclosure tubing. He knocked his off and we used the recommended DP105 to recement. Best Pt. of the day!!
    Last edited by John C Bush; 08-31-2020 at 12:39 AM.

  3. #3
    Join Date
    Sep 2016
    Location
    Modesto, CA, USA
    Posts
    9,979
    The stuff my dentist uses to fill cavities is mixed and packed in in a few layers. He uses a Uv light to harden each layer. They check the tooth color and add something to match the color while mixing. the stuff to glue on a crown can not be uv activated since uv does not travel through gold or porcelain.
    Bil lD

  4. #4
    Quote Originally Posted by John C Bush View Post
    IMG_1344 (1).JPGHi Scott,
    I had a unique need for a flexible epoxy and this was recommended to me:

    3M Scotch-Weld DP105 Clear, Heat Resistant, Flexible Epoxy Adhesive. I called all over the Seattle area and no one had it
    in stock--could order it but couldn't get it in time, found it online and and had to pay for one day shipping. Ordered it Wed.
    late afternoon-from Phoenix-and was in my office Thurs. before noon.!! Needed it Fri AM.
    I believe it is used for electrical bonding of some sort. Several places I looked online had it in their catalogue but was listed as discontinued. Is on Amazon as a kit. I comes in a twin tube cartridge and needs a specific gun and spatulating tips for mixing. It says 4 min work life but is stayed flowable much longer than that. I did see it in larger containers-more like conventional commercial volumes but I didn't need that much. Good luck

    Almost forgot--I had to reseat a crown for Mitik the Walrus's tusk. They abrade their tusks on the pool cement and bang them on the steel enclosure tubing. He knocked his off and we used the recommended DP105 to recement. Best Pt. of the day!!
    John, wow, terrific. I'm a huge 3M fan. I just ordered it, cheap, on ebay:

    https://www.ebay.com/itm/3M-Scotch-W...IAAOSwRRZbAh5q

    I wish it set up a little slower, but it will be fine for experimenting.

    Thanks!
    Scott

  5. #5
    Bill, thanks. My main concern would be that this stuff sounds very rigid. I need something will flex. Perhaps I'm wrong on that.

    Thank You,
    Scott

  6. #6
    Join Date
    Oct 2011
    Location
    Seattle
    Posts
    549
    Hi Scott,
    I had to dig the old DP105 out of the crown--I would consider the texture "firm"--not flexible like a silicone or hard like
    West 105 epoxy. I used a knife to score and peel. and a rotary bur to hog out the old stuff beyond the reach of my knife.
    Hope it works.

  7. #7
    Quote Originally Posted by John C Bush View Post
    Hi Scott,
    I had to dig the old DP105 out of the crown--I would consider the texture "firm"--not flexible like a silicone or hard like
    West 105 epoxy. I used a knife to score and peel. and a rotary bur to hog out the old stuff beyond the reach of my knife.
    Hope it works.
    I thought for a second this was still talking about a dental crown from a few posts above. Hahaha!

  8. #8
    Join Date
    Nov 2009
    Location
    Peoria, IL
    Posts
    4,506
    Since you won't divulge the purpose of the flexibility, I will say that silicone by itself makes a great adhesive. I "glued" a stained glass shade steel support onto a steel lamp base I made with some dollops of silicone caulk. It's endured a couple of bumps over the years, and has held like it was riveted on. My original fastening method was the rivets, but I reconsidered.

  9. #9
    Join Date
    May 2004
    Location
    N Illinois
    Posts
    4,602
    I needed a special type epoxy a few months ago....Not in hardware stores....Found it on Amazon and here in 2 days....
    Jerry

  10. #10
    Join Date
    Oct 2011
    Location
    Seattle
    Posts
    549
    Hi Stewart,
    Same material-different application-not recommended for humans-but a lot of fun to do!

  11. #11
    Join Date
    Mar 2003
    Location
    SE PA - Central Bucks County
    Posts
    65,859
    Check out the folks at TotalBoat...they have a wide. variety of resin products and may have what you need already formulated.
    --

    The most expensive tool is the one you buy "cheaply" and often...

  12. #12
    Join Date
    Sep 2015
    Location
    San Diego, Ca
    Posts
    1,647
    If you add in a little acetone, it will extend the cure time. Of course, it will also thin it/lower its viscosity.

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