I'm completing a large round table top. As I have a new, much beefier 20" Felder bandsaw now, I thought it might be easy to cut the top into a circle on my bandsaw instead of with a router/circle jig.
Thankfully, I tested this approach on 1/2" plywood instead of my finished piece.
First I tried with my 1" bandsaw blade I usually use for resawing wood. It was having a very hard time with the curve (I quickly tried a 16" diameter circle - probably too small a curve for the 1" blade, but I though with this kind of jig that didn't matter). So I abandoned that, and put a 1/2" blade in the saw. I tensioned it to 25K psi, and gave it a go.
Here's the result:
IMG_3640.jpg
Totally scalloped cut, along the entire circle.
What's the cause of this? I would think 25K psi would clearly be tensioned enough, and the Carter Circle jig rotated the board smoothly.
I don't remember ever seeing this happen before, although I don't use that jig much. I would think if this is how it usually goes, the jig is useless.