Quote Originally Posted by Joe Pratt View Post
Yes, I think this is going to work best. I was planning to template route the pieces with a flush cut before adding the rounded edge, but it sounds like I'd be OK jumping right to the bullnose.

I also vote for the template. The template can be sized for your router plate or for a template guide bushing depending on the overall diameter of the bit. Templates help us do all sorts of things from shaping/duplicating parts to machining to a precision line without a CNC. Take a look at some quality videos on the web regarding template routing. Stick to the trade-rag videos or known craftsman. There is so much poor info on the web to watch out for.

https://www.finewoodworking.com/1997...uting-basics-2

https://www.youtube.com/watch?v=pnqP3qVjCLY

https://www.woodmagazine.com/woodwor...guide-bushings