Hi John,
With respect to the actual machine travel in x and y, a more realistic comparison to the XXL would be the Avid CNC Router Parts CRP4824. The XXL specs are 33" x 33" actual travel (1089 square inches of area) and the CRP4824 specs are 49.5" x 25.75" actual travel (1272 square inches of area).
CRP4824 basic machine - $2475 plus $233 shipping
Qty. 4 Nema 23 (425 oz-in) @ $39.90 each = $160
Gecko G540 drive - $280
Mean Well 48V DC power supply - $66
Warp9 ESS (electronic smooth stepper) - $185
Power Supply - 12V DC - $10
Mach3 - $172
Wiring Harness Parts - Approx. $100
(all prices include shipping cost)
Total - $3681
I should mention that the Centroid Acorn controller with CNC12 software could be substituted for the Mach3/Warp9 ESS combo for essentially the same cost. This would provide a modern day control system vastly superior to the Mach3/Mach4 scenario.
I have no personal experience with the Shapeoko machines, but I assume they are pretty simple to put together and are "plug & play" as far as the wiring harness connections.
I have assembled 2 of the CNCRP/Avid machines. They are also pretty simple to assemble, test, and get up and running. Their electronics packages (when purchased from Avid) are "plug & play" as well.
The XXL weights around 150 lbs. The CRP4824 weight is around 320 lbs. (without the optional leg kit). At over twice the weight, I would expect the CRP4824 to be a more substantial machine.
The "build your own" scenario using parts individually purchased may (or may not) be a little bit intimidating to some prospective buyers. But I would have to agree with Biff that it is indeed possible to build a potentially more robust machine for approximately the same cost as he came up with.
David