can I fix this?

[andy bessette]

I thought about stub tenons, but just used pocket screws instead.

... You may need to rethink you construction methods to avoid situations like this in the future...

Ugh. This. Pocket screws should be reserved for garage or tool shed projects. Proper joinery would have avoided the "shifted during glue-up" issues.

[Adam Herman]

Did i miss what kind of glue?

pull the screws and see if you can use a clamp to break the joint, and screw back together?

[Matt Day]

Ugh. This. Pocket screws should be reserved for garage or tool shed projects. Proper joinery would have avoided the "shifted during glue-up" issues.

Ignore cranky pants over there.

Pocket screws can be a great joinery method for beginners.

Use the hand plane to get close to flush then sand the rest.

[Jim Becker]

think I could pull the pocket screws and open the join with a Japanese saw and then re-glue?

Yes, pull the pocket screws first. Just make sure it's a flush cut saw with the "safe" side toward the stile/leg because you do not want to damage it. If you use a non-flush cut saw, make your cut well proud of the vertical member and the trim it flush with a sharp blade or by sanding carefully, etc. Be sure that your replacement piece is really well clamped before you drive the pocket screws. The angle they go in can move the material unless it's fixed very firmly...as you have found out.

[Brian Runau]

I was just trying to save time to finish the project. I won't going forward. thanks brian

[Jim Becker]

By removing the hardware, you'll get a much nicer finish and it will be easier to apply. going "around" thing is a pain in the proverbials... In fact, removing the hardware may actually speed the process up for you!

[Brian Runau]

I was planning on doing insert drawers and the horizontal and vertical front sections are only 3/4" thick. Thinking about making the drawers overlay now. Is 1/4" overlay with 1/4" gap practical? thanks. Brian

[Brian Runau]

If you didn't use any metal fasteners, you can also cut it out using a flush cut saw and carefully replace the component, using pocket screws on the back side to help hold it in place while gluing after very carefully clamping it in position.

Jim, thinking about changing the drawer design to over lay. I only have 3/4" dividers, how would a 1/4" overlay with a gap come out on a dresser? Thanks Brian

[Jim Becker]

Jim, thinking about changing the drawer design to over lay. I only have 3/4" dividers, how would a 1/4" overlay with a gap come out on a dresser? Thanks Brian

Sounds like a math problem to me. Honestly, I've never done overlay doors...I'm strictly an inset lover (Shaker and Craftsman styles)...so hopefully others can help with your question.