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Thread: Pennsylvania Spice Box build

  1. #16
    Join Date
    Sep 2016
    Location
    Orange, CA
    Posts
    77
    Definitely fun and challenging.

    As I mentioned in my last post, I have already worked on the feet. After figuring out a game plan on how I would tackle the pattern of the feet I setup a fence on the drill press and drilled some holes:

    IMG_1722_small.jpg

    A few slices on the bandsaw to start getting rid of the bulk of the waste:

    IMG_1724_small.jpg

    Now with most of the waste gone I needed to trim up the two outside curves:

    IMG_1725_small.jpg

    After a little clean up work I have a set of feet ready for the next steps:

    IMG_1730_small.jpg

    More to come.

    Thanks for following along.

    Dennis

  2. #17
    Inlaid initials are ok, I don't see them as neccesary. And I really dislike that modern date form, much better to write
    something in an inconspicuous place using hand writing instead of "Morse code"dashes. Those Antique Roadshow guys are pretty sharp and are sure to "discover" names and dates written by skilled maker.

  3. #18
    Join Date
    Sep 2016
    Location
    Orange, CA
    Posts
    77
    More progress is being made. I now have the dovetails done for the case, but I think I still need to make a few adjustments to finalize them. I think they are respectable for my first ones, fortunately they will be covered by the molding and won't be seen.

    IMG_1751_small.jpgIMG_1753.JPGDYZS3342_small.jpg

    I also need to trim (right side piece) the opening for the door now that I know exactly where the bottom of the false top is going to be. Once the grooves on the insides of the side piece are done I can begin working on the dividers.

    Dennis

  4. #19
    Join Date
    Sep 2016
    Location
    Orange, CA
    Posts
    77
    I've moved away from working on the dividers and started on the door. I wanted to get the panel the proper size before I start the inlay work.

    Here I cut a simple jig to guide the chisel for the mitered cuts on the beading.

    1E2A0002.jpg1E2A0003.jpg

    Here's a test fit.

    1E2A0005.jpg

    Turned out pretty good.
    Attached Images Attached Images

  5. #20
    Join Date
    Sep 2016
    Location
    Orange, CA
    Posts
    77
    Next I had to cut the arch in the top rail and then add the groove for the panel.

    1E2A0006.jpg1E2A0009.jpg1E2A0007.jpg

    Once that was complete I had to do the beading.

    1E2A0012.jpg

    After cutting the tenons for the top rail I dry fitted the pieces together.

    1E2A0014.jpg

    Now I'll come up with a game plan for the inlay work.

    Dennis

  6. #21
    Join Date
    Sep 2016
    Location
    Orange, CA
    Posts
    77
    I now have the inlay work completed for the front and back of the door panel. The only thing left is to personalize it.

    Here's the front:

    IMG_1802_small.jpg

    And here's the back:

    IMG_1801_small.jpg

    I've watched a couple of videos on doing the lettering and I don't think it'll be too difficult. Anyhow, it's good to challenge yourself and grow your experiences. The first thing I have to do is get a couple of the carving gouges that will allow me to create the curves in the letters. Then practice the letters before I do the real thing!

    Dennis

  7. #22
    Join Date
    Feb 2011
    Location
    Carlsbad, CA
    Posts
    2,227
    Blog Entries
    2
    Great project- thanks for sharing! Space between false top and show cabinet top is good opportunitiy for hidden compartment accessed via sliding cabinet back. The drawer backs/bottoms also opportunities for hidden compartments.

    I'm probably overboard with hidden compartments - I made one as wedding gift and that was their favorite part.

    I look forward to the rest of the build.

    Cheers, Mike

  8. #23
    Join Date
    Mar 2015
    Location
    SE Michigan
    Posts
    3,222
    Very nice Dennis..great progress. The stringing looks terrific. I spy a tool I also use and combined with a bit finese works well. Thanks for the update!

  9. #24
    Join Date
    Jun 2016
    Location
    Houston
    Posts
    241
    Looks great. There is an article in this months FWW on letter carving that was very informative.

  10. #25
    Join Date
    Sep 2016
    Location
    Orange, CA
    Posts
    77
    Mike,

    I think the hidden compartment and drawer are pretty cool too. I plan to put some photos of the couple’s (recipients of the gift) wedding and a camping trip we took 20+ years ago in the hidden compartment and see if they can find them. Of course, I’ll probably have to tell them there is a hidden compartment!

    Phil,

    Thanks. ‘Over all’ the stringing does look good, but if you look close there are plenty of areas that could be better. I’m sure I’m like most of us, critical of our own work. I actually started on the front side and improved as I went. I think the back side has much cleaner joints and corners. By the time I got to the back I started using additional tools, like I tiny chisel and a modified dental pick to help with the process. The next inlay job will be even better!

    Todd,

    Thanks. I don’t have a subscription for FWW, but I did look up the article, correct me if I’m wrong, was it for carving lettering? The lettering I plan to do is just like the stringing. I did watch a video by Steve Latta showing how he did his lettering for his spice box, very helpful.

    I have just under 8 weeks to finish the project. I’m going to try to get the dividers done this weekend. After that there is the lettering for the door panel then assemble the door, molding top and bottom, feet and all the drawers! The molding profile and the feet are already done, so it’s just adding them to the case. Then finally doing the finish. So the most time consuming part will be all the drawers.

    Thanks for following along.

    Dennis

  11. #26
    Join Date
    Jun 2016
    Location
    Houston
    Posts
    241
    Sorry, yes it was letter carving. I have one of Steve Latta’s dvds but haven’t watched the entire thing yet. Your project is really inspiring me to do that and start a new project.

  12. #27
    Join Date
    Sep 2016
    Location
    Orange, CA
    Posts
    77
    Todd,

    Likewise, I saw your thread on your Federal table, looks great. I have one that I started awhile back, but shelved it to finish this project.

    Dennis

  13. #28
    Join Date
    Sep 2016
    Location
    Orange, CA
    Posts
    77
    I completed all the dividers and the back panel:

    IMG_1821_small.jpgIMG_1822_small.jpg

    I have a couple of carving gouges coming this week, so this weekend I'll begin on the lettering for the door panel. After that I have 12 drawers to make!

    Dennis

  14. #29
    Join Date
    Sep 2016
    Location
    Orange, CA
    Posts
    77
    Here's the latest:

    IMG_1859_small.jpgIMG_1861_small.jpgIMG_1862_small.jpg

    My deadline is fast approaching, only 5 weeks to go.

    Dennis

  15. #30
    Join Date
    Sep 2016
    Location
    Orange, CA
    Posts
    77
    I now have all the drawers assembled and the faces have been veneered:

    IMG_0029_small.jpg

    I still need to get the door personalized. I'll probably just do the letter 'F' for their last name, since I'm running out of time.

    As for the finish, I'm planning on using the Minwax Antique Oil Finish and either wax or a wipe on poly for some shine. Would it be better to just use multiple coats of the wipe on poly instead of the oil finish?

    Almost there!

    Dennis

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