If you used glue, then the problem may be there was not enough room in the mortise for the glue and it pooped in the back of the joint, preventing the tenon from fully seating. This is especially true if you used epoxy, which has less compression and less absorption into the wood than yellow wood glue. No matter what glue, if the joint was especially tight, glue could have compressed into the back of the joint and prevented a tight fit.
Don’t feel bad- guess how I know all of the above!
Edit- that’s “pooled” and not “pooped”! Darned auto-correct.
This tells a bit about that:Fun fact: (That many of you, maybe all of you, already know). Auger bits are slightly oversized!
https://sawmillcreek.org/showthread....t-About-Augers
Usually auger bits are in the range of 0.015" oversized.
There are also auger bits that are DNO (Dead N*ts On) for doweling.
LOL! Didn't realize the typo (correction) until you mentioned it.Edit- that’s “pooled” and not “pooped”! Darned auto-correct.
Glue as occasionally "pooped" on my efforts at woodworking.
jtk
"A pessimist sees the difficulty in every opportunity; an optimist sees the opportunity in every difficulty."
- Sir Winston Churchill (1874-1965)
I actually have a piece of 3/8" A2 steel that I am planning on making into a dowel plate so good thing I figured this out before making said plate. If you were to make dowels to use with auger-bored holes would you think sizing up by 1/64" would be enough? Or would you go bigger?
If possible multiple sizes would be made.
Another approach to getting good results is some dowel plates will have slightly oversized holes to pre-shape the dowels. They end up smoother that way.
If you are going to do a lot of doweling you might want to look for bits that are closer to actual size. My recollection is there are some Stanley Handyman bits in a Russel Jennings style that are dead on size. One problem is in many stores that sell dowels the dowels vary in size and are not always running with the grain like riven wood does.
jtk
"A pessimist sees the difficulty in every opportunity; an optimist sees the opportunity in every difficulty."
- Sir Winston Churchill (1874-1965)