Quote Originally Posted by Lee Schierer View Post
How are you measuring your slots and pins?

How much side play is there in your sled?

When you crank the carriage to one side or the other does the handle always stop in exactly the same position?

Is your blade aligned precisely with the miter joints?
I hope this displays properly. I found more sled side play than i thought I had. Replaced the runners which eliminated the side play. That did not fix the issue. I then noticed a small amount if play in the the threaded rod. I eliminated the play which tightened the joint up.

Thanks for all the suggestions. They helped get my head back from major frustration that the jig was not working after all the work to build it.

Thanks again