Well, I wasn't happy with my choice of materials or design regarding my plywood workbench, so I switched to two-by stock.
My goal is to build a break-down, portable work-bench that is small and light, whilst still being stable enough to plane on. I have very limited space.
I have a piece of 2x12" pine that is 3 1/2 feet long. That makes for quite a small table top, of course, but I don't need a large table.
For the legs, I'm looking at 2x4's, 36" tall and mounted about 3-4" from the end of my table. That would create, roughly, a 36"x24" base, 36" high for my table. My worry is, if I'm surface planing a board, will that be long enough and wide enough to stop the table from wanting to flip? The end product won't be all that heavy. I think I'd rather not put a skirt (using the legs and vise for edge clamping tasks instead), and the 2x4's I'm using for the legs don't have all that much weight to them. I will probably add some 2x6's mounted flat to each pair of legs to extend the base to at least 2 feet wide front to back, and also to dampen the noise transmitted through the bench and into the floor as I live on the second story of an apartment, so that will add some weight I suppose.
I guess I could splay the legs out some as well. That would complicate the break-down design a bit.
The bench will also likely be prone to moving, being that small, and having those smooth, rounded long-grain surfaces on the bottom of the legs. I guess I could actually have some lip at the front to the boards at the base of the legs which I could stand on to solve many of these problems, though.
I don't know - maybe I need to go a little larger/heavier. I'd like it to be as small and light as will yield a still functioning/practical bench though; something I can move from inside to outside with relative ease, or load up in the back of my van.
So, I'm not sure if I described the design coherently, but, what is all of your intuition? Would a 3.5' bench, with 36"(long)x24"(wide)x36"(tall) base, all made of 2" (1.5-1.75 actual) thick stock be adequately stable? I could make it lower, of course, but I'd rather just go longer if that becomes necessary; I made my last bench about 32" high, and I have pretty bad back pain any time I work at that height, even when planing. My new bench would wind up about 38", which I find to be a much more comfortable height.
EDIT: Adding a picture for reference:
workbench.png
EDIT EDIT: I'm also worried about stability of the joint where the legs slide into the benchtop. I was considering something along the lines of the "impossible looking dovetail that slides in at an angle presented on the Woodwright's shop episode featuring the French Workbench"-joint. I was also considering a one-way-only dovetail, where the legs are the pins. And I was even considering just a straight... uhh... half-mortise? Mortise missing a wall? Where I add a support between the two legs (to keep them from splaying outwards, out of the "mortise"), and just cut a square notch into the sides of the benchtop for the legs to fit into. The legs would have shoulders, and the "tenons" would be maybe 2" wide. Alternatively, I could try the French-workbench-impossi-tail, but I'm quite intimidated by all of the composite angles and not sure that I can replicate that.