Hello,
I am an amateur woodworker who has been slowly building skills and creating jigs. I have a Jet JWTS10 contractor saw, which is my first TS and has been a wonderful tool for me. However, I have had to re-align the saw a few times in the past year or two. This saw is very difficult to adjust, and the last time I had to do this I spent the better part of a day getting the saw blade to not only be parallel to the miter slots, but also to align as close as I could to my various jigs and zero clearance insert. This was probably the most frustrated I have been in this hobby. Over the weekend, it warmed up enough here in Chicagoland that I was finally able to re-open the workshop (it is in my unheated garage). My first task was to clean my saw blades and install one on the Jet, and I notice that the blade is probably a half-kerf to the right of the slot in my zero-clearance insert, which means all my jigs are also out of whack again. I don't know if the alignment is due to the cool temperatures or not. The thought of having to invest many hours in re-aligning the saw makes me shudder.
In Googling this issue, there isn't much discussion around this, but I see that the common solution is to make a new zero-clearance insert and cut a new slot. However, this also impacts all my jigs that rely on miter slots. I can't imagine everyone having to re-create a set of jigs each time a saw needs an adjustment, which makes me wonder what more experienced folks to do compensate for this in their jig designs? Also, any suggestions on how to minimize the alignment issues? I have ordered a PALS kit and hope that it helps cut down my alignment time, but I'm wondering if there is something else I am missing.
Thanks in advance!
Reed