I built this 2x72" belt grinder about a year ago and posted this on a couple other forums I use. I am primarily a woodworker and I have found that in addition to knifemaking, I use this grinder for all sorts of tasks in the shop. I thought I would re-post it here as well to maybe spark an idea for someone, or to provide some insight on how to build a grinder (with primarily a woodworking shop equipment list)
I decided I was going to make my own belt grinder, specifically a KMG clone. I knew that the cost of making my own chassis would not be too far off from actually buying a professionally built KMG chassis, but for me the fun is all in the make. I obtained Michael Clerc's plans from a post online and reviewed them along with many pictures of other grinders to make adjustments to make it just a tad different (and easier to build).
I have a woodworking shop, thus selected 6061 aluminium for ease of working. I found a new 1.5HP surplus motor from **** and purchase a new KBAC 27-D VFD from Wholesale Electric Motors. Nuts/bolts/wire/gas spring were from McMaster-Carr. I purchased pre-cut aluminium from MetalsOnline and I bought the tracking wheel, drive wheel and platen directly from Beumont Metal Works.
Note: I would suggest if you are ordering anything from Beaumonth Metal Works, to call them to place the order and ask them for the price for the total order including shipping.
Here is the start. Most of the components to get started.
To start, I thought I would make the tool rest. Something simple to get the hang of drilling/tapping. I used layout fluid and some woodworking scribes to get the layout.
Worked pretty well.
It was evident that I needed to square up the rough cut pieces. No mill, but I used my 6x80 sander with a 36 grit zirc. belt and that worked well. I used a bolted down miter guage and an extra piece of aluminium for the 90 degree fence.