Results 1 to 15 of 15

Thread: Springback formula for lamination

  1. #1

    Springback formula for lamination

    Mike and Sam have been brave enough to mention it so I'll follow up .Years ago a guy in England (I think)
    sent a formula to Fine Woodworking . A most contentious and even acrimonious debate followed. I vused the formula for years with good luck. Has any one else tried it or remember it?

  2. #2
    Join Date
    Jan 2012
    Location
    mid-coast Maine and deep space
    Posts
    2,656
    Maybe this page has the answer you are looking for Mel - http://americanwoodworker.com/blogs/...amination.aspx Hope Derek will see this before he starts his glue up.
    "... for when we become in heart completely poor, we at once are the treasurers & disbursers of enormous riches."
    WQJudge

  3. #3
    Join Date
    Feb 2008
    Location
    Northwestern Connecticut
    Posts
    7,149
    We use a simple formula..... Make the lamination first, use a rigid glue to do so, fit everything else to that. Have done curved jamb heads, curved panel jambs, etc. Never knew there was a sciency formula to follow, love to get a gander at that.

  4. #4
    I don't think that's it . Not being cagey ,my math ability is pretty limited and I kinda used geometrical construction to draw it and change to quick ratio type thing. My preference would be for one of you more computer literate to search FW archives and post link. It was 15 to 20 years ago ,not sure if it was in the letter thing or tip thing .I have photo copy here somewhere as well as my ratios. Species does not matter in the formula in any direct way,only that plys will bend without
    breaking and not so thin that they won't spring back. I won't debate it ,but certainly glad to pass on written material if
    you do not turn it up. It was pretty contentious and its contributor answered criticism from doubters at least twice wwho were too lazy to try it. Writer was an engineer and said formula was based on one for beam deflection.

  5. #5
    There would be some pretty heavy engineering and math required in any formula that you be worth it's salt and it would have to take into account the modulus of elasticity of the wood species and the grain orientation of the plys, forces involved in various radii and arcs etc. I doubt that anyone has put the effort into creating a scientifically robust formula that has real world validity in the shop. I have found that suceesful bent laminating invloves a lot of intuition and "feel".

  6. #6
    Join Date
    Jan 2004
    Location
    Lewiston, Idaho
    Posts
    28,533
    Testing the system.

    It seems to be working.
    Ken

    So much to learn, so little time.....

  7. #7
    I think I saw that tip and used it in an article I wrote. If it's the one you're thinking about, it's:

    y = x/n^2

    Where

    y = springback
    x = original deflection
    n = number of laminates

    Mike
    Go into the world and do well. But more importantly, go into the world and do good.

  8. #8
    This topic was recently discussed on the WoodCentral forum. A teacher from England provided several formula for calculating spring back that are similar and yield similar results. I find the formula are useful for prediction.

  9. #9
    got it FWW Vol 119 page 10

  10. #10
    Join Date
    Jan 2012
    Location
    mid-coast Maine and deep space
    Posts
    2,656
    Quote Originally Posted by Mel Fulks View Post
    I don't think that's it . Not being cagey ,my math ability is pretty limited and I kinda used geometrical construction to draw it and change to quick ratio type thing. My preference would be for one of you more computer literate to search FW archives and post link. It was 15 to 20 years ago ,not sure if it was in the letter thing or tip thing .I have photo copy here somewhere as well as my ratios. Species does not matter in the formula in any direct way,only that plys will bend without
    breaking and not so thin that they won't spring back. I won't debate it ,but certainly glad to pass on written material if
    you do not turn it up. It was pretty contentious and its contributor answered criticism from doubters at least twice wwho were too lazy to try it. Writer was an engineer and said formula was based on one for beam deflection.

    Maybe this one Mel? - http://www.richardjonesfurniture.com...Springback.pdf Which is the same formula as Mike Henderson noted above but with more explanation.

    Found that link on this link from Fine Woodworking - http://forums.finewoodworking.com/fi...-calcs-article
    Last edited by Sam Murdoch; 08-25-2013 at 8:42 AM.
    "... for when we become in heart completely poor, we at once are the treasurers & disbursers of enormous riches."
    WQJudge

  11. #11
    That's it! Probably not suitable for accurate free standing stuff,without adjusting the form after initial test. For base ,jambs
    etc. It always works. We keep most of the forms,I mark them with radius of form itself and and radius it produces and
    number of plys. Sometimes when needing something like base trim that can take nails I use an existing form made for uuse with 3 or 4 plys with only 2. Greatest part of my work is done with 2,3 ,or 4 layers.

  12. #12
    P.S. Using glue with or thinned with water ,the work will will close up some over time. Only an issue with something
    freestanding.

  13. #13
    interestingly Glue is not a factor in the study. my experience is other wise. I think for critical curves that are not held in frames during drying time spring back can be a big deal. On the other hand like steam bending drying forms help greatly reduce spring back while moisture is reestablished in the wood.
    jack
    English machines

  14. #14
    I use Italian bending ply for ellipses,and on some door frames still prefer the wood bricks. I'v had a couple of employers
    tell me the formula would not work....then ask me to give it to them!. In all but one case I have refused. One boss would
    occasionaly ,right in the middle of a conversation on some other subject ,would blurt out " I want that formula!" Like some
    moustache twirling villain .On the way to work one day I found a a big thin sheet metal toy pirate chest.Took it to work
    And waited for him to take the bait. Didn't have to wait long :"Melvin,what's that chest for?" I answered "Aargh! Thats
    where me keeps me secret formulas!" .....in a very good pirate voice.

  15. #15
    Join Date
    Jan 2013
    Location
    Williamstown,ma
    Posts
    996
    I always use a rigid set powdered resin glue like Spectrum Adhesives #0502 . My laminations are left in form for 2-3 days, sometimes longer- no appreciable spring back almost ever. However, I have had the occurrence when doing spiral stair hand railing that the handrail actually springs inward a small amount!!
    I do a large amount of curved work in the shop, and have found that if radius is tight, you can laminate a couple of the plys together one day, then come back and laminate the balance of the plys one or two days later, and it will NOT spring at all, it will match your drawing perfectly when set upon it.
    The secret for me at least is don't be in a hurry!

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •