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Thread: yet another bathroom vanity

  1. #1
    Join Date
    May 2005
    Location
    walnut creek, california
    Posts
    2,347

    yet another bathroom vanity

    i started building these bathroom vanities back in january. the face frames are built out of poplar, beaded with the kreg beaded face frame jig, pocket holed with the PC pocket cutter, assembled with fine thread pocket screws and finally sprayed with behr latex using an airless wagner 404 pump outfitted with a graco contractor spray gun. the cases are constructed from melamine using butt joints and drywall screws (forgot to order confirmats before assembling the cases!) and fastened to the face frames with pocket screws. i built the raised panel end panels, door and drawer fronts on my mobile raised panel router station and ran them through the performax drum sander finishing them with the same latex paint and drying them on the special door rack that i purchased earlier this year.



    the tandem box drawers which i had bought last year specifically for this project went together very quickly. i pre-bored the screw holes for the drawer slides using a simple plywood jig that referenced from the front of the face frames. aligning the drawer fronts to the drawer box was pretty easy once i figured out the correct reference points for boring the holes with the blum universal boring jig. i installed the handles using a self-centering boring jig and mounted the doors with blum soft-close inset hinges.



    i'm glad i made the vanity 5 separate cabinets because once the drawer slides were all mounted, the cabinets became even heavier and had to be moved upstairs. i used titus leveling legs to adjust the center cabinet to be parallel with the floor after discovering that my floor was not level and joined the other cabinets to it with drywall screws that were attached through the inside of the face frames. i was a little upset to discover that the cabinets to the right were "floating" because the floor was approximately 1/4" out of level but i must confess i was the one who tiled it...

    i learned a few things from this project... in case you're wondering about putting feet on your future vanity or kitchen cabinets, i strongly advise against it. first of all, it makes routing the face frame members even more confusing both during the notching and beading process and they sure do make installing the toe kick plate afterwards much harder unless you're the kind of person that enjoys assembling bottled model ships! end panels like the ones on the center cabinet and the end cabinets should be installed prior to installing the cabinets.



    overall, i enjoy the beaded face frame appearance but i'll have to make some adjustments so that i can still use the 32mm system in the future. i had forgotten what a pain it was manually boring all the alignment holes required for all the hardware! thanks for reading

  2. #2
    Join Date
    Nov 2008
    Location
    St. Stephen, South Carolina
    Posts
    159
    Looks great!!!

  3. #3
    Join Date
    Feb 2003
    Location
    Chappell Hill, Texas
    Posts
    4,741
    Drawerpalooza! Cell phone pics don't do it justice. I too like a beaded frame. I should do them more often.

    On the last picture, I would have preferred the panel to be behind the face frame, as opposed to beside it.

    Good job! Since January - not bad!

  4. #4
    Join Date
    May 2005
    Location
    walnut creek, california
    Posts
    2,347
    thanks guys. i'm also going to chamfer the edges between cabinets and end panels making sure to get paint on the sides partially so that i don't have any gaps of unfinished wood which are just OH SO IRRITATING when the light strikes it just right. i used to like the panel behind the face frame but it just made the math more confusing for me lol

  5. #5
    Join Date
    Jan 2006
    Location
    Grand Forks, ND
    Posts
    2,336
    Very nice Frank!!

    I've looked at the Kreg kit for the face frames, how would you rate it based on price and ease of use??
    I also like the feet on the face frames, not really sure I follow you on why they are a pain...but I think in your case it was worth the effort.

    The counter tops are really sweet, are they a layered granite??
    A bus station is where a bus stops. A train station is where a train stops. My desk is a work station.

  6. #6
    Join Date
    May 2005
    Location
    walnut creek, california
    Posts
    2,347
    Quote Originally Posted by Jeff Monson View Post
    Very nice Frank!!

    I've looked at the Kreg kit for the face frames, how would you rate it based on price and ease of use??
    I also like the feet on the face frames, not really sure I follow you on why they are a pain...but I think in your case it was worth the effort.

    The counter tops are really sweet, are they a layered granite??
    lmao that granite comment would've had me spewing food/drink all over the screen just a few minutes ago! the kreg jig is definitely worth the expense if you want to be able to crank out beaded face frames. yes, you could get by with just getting the notching bit and the beading bit and fabricating the arm separately but i'm knee-deep in house projects that i didn't want to waste more time building another jig... the only word of caution i have is that if you're router table is dished, you should elevate the router plate insert so that the edges of the face frame stock don't end up lifting up the piece as you run it through the router. i wrote a fairly long review on amazon if you're interested.

    the feet were an obstruction that i had to navigate around when i was installing the toe kicks because they're actually 5 separate pieces of plywood that have a clip attached to a kerf on the back side which locks into the adjustable levelling feet. the other complication was when i was running the beads i had to pay extra attention to make sure i didn't run the bead all the way through because i didn't think a bead would look good on the outer parts of the face frame.

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