Being that their is enough room for it, I would try a brass tube in an effort to protect the threads. If the arbor itself is literally being worn down, it would present itself as run out in the blade and vibration. If you are merely flattening the threads, the brass tube would likely work. Or have a "worn out" arbor you already have machined down to accept a hardened shaft bushing and have a different thread machined on the arbor ? Or heliarc the threaded portion where the (dadoe) blade will be, refresh the bolt threads and have it machined true and harden it? Years back I worked in a shop where we used an old "contractors 9 inch" as a dedicated dadoe machine for tennons and never had an issue with it. They still use it to this day (umm like 25 + years later) Spending the money on a new saw in my mind is silly. but then you didnt really say what you're running through it. my 2 cents
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