Tim Malyszko

Next, I cut the recess for the Louver bar in the top and middle rail using the following jig:



This one was super easy to make and basically utilizes a 1" guide bushing and a 3/4" straight bit to cut recesses 13/16" wide by 1" high by 9/16" deep.





Next, I moved onto the lovours. I first cut them to size - 9 15/16" long. Then I used the following jig to drill the ends for the pin. This too was an extremely easy jig to make:


Here are 1 set of louvers with the pins inserted: