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Tim Malyszko

Plantation Shutters Part 4

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Next, I set up a 1/4" roundover bit to add a profile to each stile. Here are the stiles after running them through the router:

I then added a recess on the rails so that the shutters would close all the way. This was done using a 1/4" radius round nose bit.



In order to get a good, tight fit, I had to cut away the profiles created where the rails and stiles meet one another. I ganged the stiles together and made an initial cut on the tablesaw:


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