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View Full Version : Once deemed "unmillable", it's now "Born Again"



Gord Graff
05-15-2004, 6:48 PM
Hello All,


I got a called from Peter, a friend of mine last fall asking me if I was interested in some Oak that had been a red wine cask for a few years until it was rendered useless by some unthinking employee who had filled it with white wine by mistake.

As the story goes, the cask, now useless to the wine industry was taken apart and shipped to Peter’s uncle’s cottage with the thought of having it milled for paneling. There it sat for decades, sent out on three separate occasions for milling only to have it returned “unmillable”. Long story short, Peter shows up here one day with a van load of this stuff and at first glance one would wonder what you might be getting into. One glance at this stuff with it’s deep surface checks and red wine stain would leave you scratching your head until……………………….you open it up. There to my delight was the beauty of old growth white oak staring back at me. I stickered the material and eagerly waited until the day that it hit 7% moisture content and then it was an experience that I’ll never forget.

The material was difficult to say the least, it would split in places that you wouldn’t expect and some of it was just plain brittle. Resawing was a two day chore but a pleasure to enter the shop as the smell of wine filled the air. The construction of the pieces was routine but I felt a strong connection to the fellow that was brought in from Italy to produce the cask originally all those decades ago. My hands and tools working the same material that this fellow worked over all those years ago, freaky to say the least but the most enjoyable woodworking experience to date. The material was all 1 ½” thick and between 3” and 6” in width but even with the deep checks and red wine stains it still yielded clear wood that was a solid 1” thick. The majority of the material was rift cut and there was very little quarter sawn but that mattered not to me. A coat of Goudey’s San Miguel Oak stain and four coats of oil based poly completed the look I wanted.

The complete history of the material, the generosity of Peter and my involvement will be forever attached to these pieces by way of laminating the story under a Lexan plate on the underside of the coffee table’s lower shelf. They won’t soon forget the origin and subsequent rebirth of this material and the men whose hands and hearts touched this material. Thanks Peter.

All the best
Gord

"<img src=http://www.woodshopphotos.com/albums/album72/1_Oak_Before.jpg>'
"<img src=http://www.woodshopphotos.com/albums/album72/2_Table_construction.jpg>"
"<img src=http://www.woodshopphotos.com/albums/album72/3_End_Table.jpg>"
"<img src=http://www.woodshopphotos.com/albums/album72/4_Coffee_Table_1.jpg>"
"<img src=http://www.woodshopphotos.com/albums/album72/5_Coffee_Table_2.jpg>"

Todd Burch
05-15-2004, 6:53 PM
Gord, VERY nice. That color is beautiful. Neat story too! Got any more pictures of the unmilled wood?

And, I missed it - it this your furniture or Peter's?

Jason Roehl
05-15-2004, 6:59 PM
Great story, great furniture--it's beautiful. A tip of the hat to you, Gord.

Earl Kelly
05-15-2004, 7:18 PM
Very nice furniture and the story makes it even more so.

Gord Graff
05-15-2004, 7:33 PM
Gord, VERY nice. That color is beautiful. Neat story too! Got any more pictures of the unmilled wood?

And, I missed it - it this your furniture or Peter's?

Hi Todd,

I'll see if I can find a few pics of the "before" material, I know I have them around here somewhere. Thanks for your kind words, the tables are mine or should we say that my darling wife has layed claim to them. They now reside in our living room replacing the red oak ones I made 13 years ago.

Below is a picture of the end grain of some of the material I used for these tables, kinda funky eh.

All the best
Gord

Jason Tuinstra
05-15-2004, 7:46 PM
Gord, I echo Todd on this one... very, might I add, very nice! What a great story as well. "Wine gladdens the heart of man,” and I'm glad to hear that the wood that holds it gladdens the heart as well! The finish on these pieces is just perfect. Nice job, all the way around. Thanks for sharing.

Dan Mages
05-15-2004, 7:47 PM
That is some beautiful oak you have there!! When (if) I eventually start on the basement bar, I would love to use some wine cask oak for the doors and faces.

Dan

Gord Graff
05-15-2004, 8:08 PM
Thanks one and all for your kind words.

Todd, I managed to find a couple of pictures of the "before" material. I think you'll get the general idea of the condition of the stock, these are a few of the "better" pieces.

All the best
Gord
http://www.woodshopphotos.com/albums/album48/Oak_Before.jpg
http://www.woodshopphotos.com/albums/album48/Oak_Befoe_1.jpg

Tyler Howell
05-15-2004, 8:27 PM
Thank you Gord and Peter, Too Awesome!;)

Steve Clardy
05-15-2004, 8:51 PM
Now's there's a family airloom if I ever saw one. Very nice.:D
Steve

Christopher Pine
05-15-2004, 9:23 PM
That is beautiful end product.. Oak is one of those woods that can look pretty ungly raw... but when it is finish sanded absoulutely beautiful!
The noticed it was very well done in the picture where there is no finish and the stain and finish look great! Nice Job!
Chris

Ken Fitzgerald
05-15-2004, 10:32 PM
Fantastic! Just Fantastic!

Chris Padilla
05-16-2004, 1:56 AM
You gotta love a good story with a wonderful wood and spectacular furniture to come from it!

Tony Falotico
05-16-2004, 7:49 AM
Absolutely Beautiful Gord, It's about time we quit being a throw away at our personal convenience society and started re-using the natural materials we have. Thanks for sharing the pic's and story with us. Tony.

Bruce Page
05-16-2004, 12:12 PM
http://www.sawmillcreek.org/images/icons/icon14.gif http://www.sawmillcreek.org/images/icons/icon14.gif Gord,
Gorgeous furniture, awesome finish! And what a cool story to go with it!

Carl Eyman
05-16-2004, 8:05 PM
Wonderful work. great story, but I thought barrel (keg or tun) staves would have so much curve in them that you could not get any long straight pieces from them. Can you explain?

Lars Thomas
05-16-2004, 9:09 PM
As with wine, those tables have great legs. Good story, even better work. Lars

John Miliunas
05-16-2004, 9:41 PM
Gord, that is just too cool, from the story of the woods' origin right on through to the finished product! :D You've done the material a great justice. Truly! :cool:

Mark Mazzo
05-17-2004, 9:20 AM
Gord,

Those tables turned out great! I liked the story of the origins of the wood, you did a terriffic job reclaiming it for the tables. I've not heard of the Goudey?s San Miguel Oak stain that you used, but the color is beautiful on the White Oak. Nice work.

-- Mark

Gord Graff
05-17-2004, 8:13 PM
Gord,

I've not heard of the Goudey?s San Miguel Oak stain that you used, but the color is beautiful on the White Oak. Nice work.

-- Mark

Hello Mark,

Goudey's is a stain manufacturer here in Canada, they also supply the same stain to Harvest House for their Mission furniture. Below is the first project I used this stain on, it's a bathroom medicine cabinet mirror and it was featured in Canadian Home Workshop Magazine last year.

Thanks for your kind words.

http://www.canadianhomeworkshop.com/weekend/medicine_cab.html


All the best
Gord

Byron Trantham
05-17-2004, 9:25 PM
Geeesh, Gord, what can I say that hasn't already been said. Resurrection?, wine? See a theme here? ;) I was meant to be. I love making use of stuff destined for the trash bin. :) I will think of your project every time I pull out a piece from my trash barrel and put it to use. :D