B/E Maple bookcase

[Steve Ash]

I've been asked to build a bookcase measuring 84" tall and 9' 8" wide using Birdseye maple. I have been given about 80 bd. ft. of birdseye maple stock from Michigans Upper Peninsula. A very good friend named Bruce who is a logger and has a sawmill wants to give this bookcase to his wife for a belated Christmas present. He logged off the B/E and milled it at his sawmill.

He wants the 2 outside pieces measuring 24" x 24" to have adjustable shelving for pictures and the center section measuring 66" x 16" to have fixed shelves for books. The bottom areas are for storage and will have raised panel doors. He would like the doors to be made of B/E also but I explained my caution with tearout and he said plain maple would be fine as long as I made the rails and stiles with birdseye. Bruce has given me some leeway so I've been pondering (and asked a couple WW'ing friends their opinions) about using cherry for the raised panels and B/E for the rails and stiles. All the carcase has been made using 3/4" maple plywood per his request, all the face frames will be B/E maple.

Pictures show the face frames already cut to size and passed through the drum sander. I'm not sure how well the B/E will show up but it is highly figured. The next pics show the carcase mocked up to get an idea of size...and the third....I just had to get my mom and dad in on the project. http://familywoodworking.org/public_html/forums/images/smilies/biggrin.gif

I will post more on this thread as work progresses.

[Martin Shupe]

Steve,

I have only worked with BE maple on finishing test pieces. Can't show you any pics, but test your finish on some scrap, so you can determine the best way to "pop" the eyes. Teri Masaschi (sp?) had a good article in FWW withing the past 2 years or so about different finishing for BE maple.

I have a stock of BE that I got from Andy London that I am saving until I get a little better. I plan to plane it to rough thickness, then finish surfacing it with hand planes or, worst case, the drum sander like you are doing.

Please post again with pics of the completed project. Whatever you decide, I am sure it will look great.

[John Miliunas]

Hey Bro, where's the "other" two pictures??? :D (Sorry guys...inside joke.) Well, it's like I told you before, that is going to be one humungo setup! Judging by the BE you have there, it'll truly be the centerpiece for any room. You already know my opinion for the finish, as well as mixing in that Cherry for the doors. I think it would look fantastic! :)

Please, be sure to keep us up to speed with updates on this one. I've got an entertainment project somewhere in the future for the family room and I may be able to "borrow" some ideas for it! :D :cool:

[Jim Becker]

Looks like a big one, Steve! I'm looking forward to the progress reports!

[Steve Ash]

I'm looking forward to the progress reports!

Well here ya go!

Made some progress today, I ripped the shelving faces down to size, sanded them glued and nailed them together.

The first picture shows that I pre drilled and countersunk the face for the shelves. I used screws where it will not be seen and nailed a couple of places where I can fill in with filler where it will be seen. Sure seems to be nicely figured Birdseye in my opinion.

Just a shot of one of the shelves in the clamps waiting for glue to dry. Another picture shows the adjustable shelving holes I pre drilled before assembly.

Then a picture of the Birdseye facing on and the shelf in place. And the last shot is from a distance with all the shelves in place and most of the facing on.

Next step will be routing the face frames then gluing it all together.....If I'm boring anyone I'll stop, otherwise...stay tuned.

[John Miliunas]

"Boring"??? I think not, my friend! You're making some very rapid progress with that project! :) I do, however, have one question: It looks like the span of the middle shelves on the center unit is pretty dramatic. I do hope it's not their intent to put anything heavy on those, as some sag may come into play! I can see some nice turned bowls or such on those! :) (Hint, hint...) Keep up the progress pics. You're doing great! :) :cool:

[Steve Ash]

I do, however, have one question: It looks like the span of the middle shelves on the center unit is pretty dramatic. I do hope it's not their intent to put anything heavy on those, as some sag may come into play!

John, it is their intent to put picture albums and books on those shelves, but I do know the shelves would sag under that load so the 66" bookshelf portion will have a face frame that will be halfway across at 33" running vertical. I had figured on drilling a 1/4" hole on the backside of that pice and installing a shelf pin to give the front support. The backside is nailed to the maple plywood.

[Steve Ash]

Teri Masaschi (sp?) had a good article in FWW withing the past 2 years or so about different finishing for BE maple.

Thanks Martin, I'll look and see if I have that issue. Does anyone happen to know what issue # that is?

[John Miliunas]

John, it is their intent to put picture albums and books on those shelves, but I do know the shelves would sag under that load so the 66" bookshelf portion will have a face frame that will be halfway across at 33" running vertical. I had figured on drilling a 1/4" hole on the backside of that pice and installing a shelf pin to give the front support. The backside is nailed to the maple plywood.

Cool! Sounds like you've got that little issue covered as well, buddy! Nice job! :) :cool:

[Ethan Sincox]

FW#163 is the issue that covers three types of finishes for Bird's eye maple, Steve.

It also has a great article on scratch stocks, which is what I was looking for the other day when thumbing through my magazines, and happened to notice the article on bird's eye maple finishes.

Ethan

[Steve Ash]

Done and in place.

http://i94.photobucket.com/albums/l113/Johndeereaddict/014.jpg

[Brent Grooms]

Steve, that turned out beautifully! Good to see ya around again!

[Per Swenson]

Steve,

Nice Darn Job!

Per

[George Sanders]

Very nice piece.

[Karl Laustrup]

WOW!!! That took a long time. ;):D

But it is real purdy.

Karl

[J. Z. Guest]

Very nice Steve! That is an heirloom piece to be sure. It sure is a behemoth.

The cherry panels look great.

[Ken Fitzgerald]

Nicely done Steve!

[Glenn Clabo]

Now that's just one nice piece of work Steve!

[Brent Ring]

Awesome! Looks Great!

[Greg Cole]

Nicely done. Looks great with the BE & cherry. Seems as you slipped into the abyss for err.. like 2 years though?
The UP'ers do have maple coming out the wazoo..... man I LOVE BE maple but can't seem to get over the price that comes with.

Cheers.
Greg

[gary Zimmel]

Steve

The finished project is awesome. Fantastic job.

How was it working with the birds eye?

[Lori Kleinberg]

Steve, that bookcase turned out beautiful. Thanks for sharing the finished project.

[Martin Shupe]

Excellent work, Steve. The BE and Cherry go really well together.

Very nice design and execution!

Well done!

[Steve Ash]

Thanks everybody for the nice comments....much appreciated.

Karl,.....you can't rush perfection.:D

...besides that it has been done for a while, just now getting around to posting pics...and it was a thread I left hangin....



....the birdseye maple does take a little extra care to avoid ripout, but I enjoyed working with it. I had a bit of trouble finishing it, but eventually won that war.

A little more "eye candy"

http://i94.photobucket.com/albums/l113/Johndeereaddict/P1000064.jpg

[Jim Becker]

Woo hoo! That turned out wonderful, Steve!

[Jude Tuliszewski]

Very good looking, and the contrast of the cherry and maple is great.

[Bob Feeser]

Great looking job. The birdseye maple look fantastic. Here is a thought. Your friend milled the birdseye maple. Imagine the anticipation of when a sawyer is about to dip his blade into a maple tree, not knowing whether it is a birdseye tree or not. I understand there is no way to tell. I think it is a throw back to being a kid full of discovery, when the first piece falls, and you see the beautiful birds eye. Cutting it at the right angle is necessary too. So squaring up the tree and checking the sides is important.
Anyhow great find, beautiful wood, fantastic looking project. I like the blend of woods.