David Eisan
11-14-2006, 12:21 AM
Hello everyone,
When we last saw David's kitchen the boxes were done and the face frames were built,
http://www.federatedtool.com/david/img/ffdone.jpg
Since then I have painted and installed the face frames. The face frames are made of poplar (pocket screwed) and were painted with one coat of Zinser shellac based primer and two coats of oil based white melamine paint.
Next task for the cabinets, drawers.
I bought one sheet each of 5'x5' 5/8" and 3/8" Baltic birch plywood for the drawers and applied three coats of water based poly to each side. Finishing the sheets is much easier then finishing the assembled drawers.
I started by ripping the 5/8" sheet into widths for the various drawer sides. There are only 5 drawers and three heights, so it didn't take long. Here are the ripped strips with little tags as to what's what,
http://www.federatedtool.com/david/img/rippedplywood.jpg
There was lots of machining to do to turn 20 pieces of ply into the drawer sides. Here is a shot of me rounding (breaking the edges really) on the top edge of each piece,
http://www.federatedtool.com/david/img/roundingoverplywood.jpg
A shot of all the parts after all machining,
http://www.federatedtool.com/david/img/plydrawerpartsmachined.jpg
All the parts for one drawer ready for glueup,
http://www.federatedtool.com/david/img/plydrawerreadyforglueup.jpg
You can see the groove for on three sides for the ply bottom to slide into, the 1/4"x1/4" dado on the front of each side to accept the 1/4"x1/4" tongue from the drawer front for the lock rabbet joint and the 5/8" dado at the rear of the sides for the back.
The five drawers in clamps,
http://www.federatedtool.com/david/img/plydrawersinclamps.jpg
Here I am screwing in the 3/8" ply bottom with 1" self tapping Kreg screws,
http://www.federatedtool.com/david/img/screwplybottom.jpg
Next it was time to install the drawers onto the drawer slides. I am using 100lb side mount, full extension mounts from Lee Valley. Since I am using face frames, I also bought the face frame mounting kits for the slides rather than shimming out the sides of the boxes flush with the face frames under the slides like I did on my folks kitchen (there was no such kit for their slides). Since I never seem to use the same slide twice and don't have a lot of experience with any (and with no instructions), placing a thin piece of plywood under the drawer and pulling the drawer side up to secure it to the drawer seemed like the best idea,
http://www.federatedtool.com/david/img/screwingdrawerslide.jpg
Worked pretty well actually...
Here is a fuzzy picture of the five drawers installed,
http://www.federatedtool.com/david/img/plydrawersinstalled.jpg
And an overall shot of the seven cabinets that will make up my new kitchen,
http://www.federatedtool.com/david/img/overalldrawersinstalled.jpg
Now all I have to do is make and paint 22 raised panels...
More to come, thanks for looking,
David.
Every Neighbourhood has one, in Mine I'm Him.
When we last saw David's kitchen the boxes were done and the face frames were built,
http://www.federatedtool.com/david/img/ffdone.jpg
Since then I have painted and installed the face frames. The face frames are made of poplar (pocket screwed) and were painted with one coat of Zinser shellac based primer and two coats of oil based white melamine paint.
Next task for the cabinets, drawers.
I bought one sheet each of 5'x5' 5/8" and 3/8" Baltic birch plywood for the drawers and applied three coats of water based poly to each side. Finishing the sheets is much easier then finishing the assembled drawers.
I started by ripping the 5/8" sheet into widths for the various drawer sides. There are only 5 drawers and three heights, so it didn't take long. Here are the ripped strips with little tags as to what's what,
http://www.federatedtool.com/david/img/rippedplywood.jpg
There was lots of machining to do to turn 20 pieces of ply into the drawer sides. Here is a shot of me rounding (breaking the edges really) on the top edge of each piece,
http://www.federatedtool.com/david/img/roundingoverplywood.jpg
A shot of all the parts after all machining,
http://www.federatedtool.com/david/img/plydrawerpartsmachined.jpg
All the parts for one drawer ready for glueup,
http://www.federatedtool.com/david/img/plydrawerreadyforglueup.jpg
You can see the groove for on three sides for the ply bottom to slide into, the 1/4"x1/4" dado on the front of each side to accept the 1/4"x1/4" tongue from the drawer front for the lock rabbet joint and the 5/8" dado at the rear of the sides for the back.
The five drawers in clamps,
http://www.federatedtool.com/david/img/plydrawersinclamps.jpg
Here I am screwing in the 3/8" ply bottom with 1" self tapping Kreg screws,
http://www.federatedtool.com/david/img/screwplybottom.jpg
Next it was time to install the drawers onto the drawer slides. I am using 100lb side mount, full extension mounts from Lee Valley. Since I am using face frames, I also bought the face frame mounting kits for the slides rather than shimming out the sides of the boxes flush with the face frames under the slides like I did on my folks kitchen (there was no such kit for their slides). Since I never seem to use the same slide twice and don't have a lot of experience with any (and with no instructions), placing a thin piece of plywood under the drawer and pulling the drawer side up to secure it to the drawer seemed like the best idea,
http://www.federatedtool.com/david/img/screwingdrawerslide.jpg
Worked pretty well actually...
Here is a fuzzy picture of the five drawers installed,
http://www.federatedtool.com/david/img/plydrawersinstalled.jpg
And an overall shot of the seven cabinets that will make up my new kitchen,
http://www.federatedtool.com/david/img/overalldrawersinstalled.jpg
Now all I have to do is make and paint 22 raised panels...
More to come, thanks for looking,
David.
Every Neighbourhood has one, in Mine I'm Him.