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Don Baer
05-13-2006, 1:36 PM
I decided that I needed a Longworth Chuck so I decided I'd document the process for those who might want to make one.

First I started out with two pices of Flat playwood one 3/4" and the other is 1/2" thick. I cut them into 10" squares

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After finding the center on each one I made 3 circles. the first one is the diameter of the face plate that I intended to use to mount it to the lathe. In this care it's 2 inch diameter. The outer circle is 3/4" from the outside. The center circle is half the distance between the inner and outer circles.

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Then I made them round using my bandsaw and circle jig.

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Next I drilled a center whole through both face plates and fastened them together using a 1/4-20 bolt and self locking nut.

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The next step is to cut 4 arc. The center of the arcs is the point where the center circle intersect the line the were used to find the center. The arc reached from the inner circle to the outer circle.

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Don Baer
05-13-2006, 1:46 PM
Once the arc are cut I drilled 4 1/2 holes in outer 1/2" thich face plate at the outer ring.

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The next step is to mount the mounting face plate to the 3/4" face plate. This is a 2" diameter face plate I picked up at Rockler they cost about $18

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Fiinaly the jaws are installed. For this I used some 1/2-20 bolts with flat washers, fender washer and wing nuts. The rubber pads are cane tips. I picked up this hardare from my local hardware store. for about $5.00

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Here is the finished chck installed.

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Total cost of this project was less then $20 since the plywood was scraps. Thanks for looking.

Corey Hallagan
05-13-2006, 2:35 PM
Pretty slick set up, nice job!

Corey

John Hart
05-13-2006, 2:50 PM
Wow! Nicely executed Don. Thanks for the How-To. I trust it meets all your expectations?

Henry C. Gernhardt, III
05-13-2006, 5:19 PM
Could a variant of this be built for use with small items (chess pieces, etc)? Also, how tough is it to maintain a true center with it?

Ah, the abyss beckons... Now I want a router...

Jim Dunn
05-13-2006, 5:55 PM
Don are the cain tips holding up as planned? I made a chuck and am disappointed in the rubber bumpers I am using. Nice job on the chuck.

Don Baer
05-14-2006, 1:13 AM
Could a variant of this be built for use with small items (chess pieces, etc)? Also, how tough is it to maintain a true center with it?

Ah, the abyss beckons... Now I want a router...

I guess you could, but youd have to find something smaller then the kane tip to use to hold the pieces.
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Don are the cain tips holding up as planned? I made a chuck and am disappointed in the rubber bumpers I am using. Nice job on the chuck.
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The Kane tip seem to work very well. If they wear out they are certainly easy to replace.

John.
It isn't for very heavy turning but for light cuts and sanding it work ectreamly well. It does a good job of centering the piece when you rotate the two disks.

Erin Raasch
05-14-2006, 7:08 AM
Don,

That looks pretty slick. I think I need to add that to my project list!

Erin