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Mark Singer
03-06-2006, 12:47 AM
I was able to slip a small project in my schedule...a dining table for my daughter , Jessica. She really liked this white oak table at Crate and Barrel, the "Big Sur" Well I didn't use much design skill here:confused: ...but it was a fun project and she helped with the sanding and glue ups! She is an SMC member! My wife and Jessica cleaned up most of my messy shop....way over due!. The top is 8/4 white oak and very heavy.....8' long. The legs were glued from 8/4 stock with a resawn 1" piece in between. Standard mortice and tenon joinery. I sized the base to the top and then scribed the leg cut outs. Jigsawed them a bit over and routed the excess with my very large pattern bit in the router. Then chiseled the corners square... A 1/8" roundover softens it all on all the edges. I selected rustic boards and allowed the knots and checks to show... Not my typical thing:eek: ...It is rustic and sized to fit her house....

Dick Parr
03-06-2006, 1:11 AM
That's a really nice looking table Mark. Very clean lines and great joinery and it does look very heavy. That should last you daughter a long long time.

Wonderful job John.;)

Norman Hitt
03-06-2006, 3:42 AM
Very NICE, Mark. I especially like the "Gap" treatment between the Top and the tops of the legs. Besides being a Design Feature, it should allow for any seasonal expansion of the top, without putting any pressure on the joint between the leg and the apron.

Tom Drake
03-06-2006, 4:53 AM
Very nice work Mark.

Karl Laustrup
03-06-2006, 5:31 AM
Very nice Mark. Are you making the chairs? I like that one shown in the picture.

Karl

Michael Stafford
03-06-2006, 5:39 AM
Wow, that is a great looking "groaning board". I can just see it piled high with Thanksgiving dinner, lots of elbows and family memories. Nothing better than an heirloom for the kids. Good work!:D

David Duke
03-06-2006, 4:27 PM
Wow Mark, that must weigh a ton, good thing you have lots of friends to help you move it!! How wide is it, hard to get a good read on the proportions but from what I can tell if the table is 8' must be around 34" wide?

Cecil Arnold
03-06-2006, 5:19 PM
Very nice Mark, and I know she will treasure it always.

Dan Oliphant
03-06-2006, 5:59 PM
Mark, simple design yet very functional. White oak is such a pleasure to work with also.

Roy Wall
03-06-2006, 6:16 PM
I think its great that you both got to work together on this....very cool!!

That's one solid table ...will last forever - as will the memory! Nice work as usual!!

PS - Glad you got the shop cleaned up.....:cool:

Matt Meiser
03-06-2006, 6:22 PM
I like it. Nice work!

Vaughn McMillan
03-06-2006, 6:31 PM
Some people will do anything to get some help cleaning the shop. ;)

grat job Mark.

- Vaughn

Alan Tolchinsky
03-06-2006, 7:09 PM
Very nice job there. How did you keep the gap between the legs and top even? It looks like it would be hard to get that just right. Alan

Michael Pfau
03-06-2006, 8:58 PM
Nice table Mark, If you have not finished it yet, maybe think about putting some dutchmen in the top!

Mark Singer
03-06-2006, 9:21 PM
Nice table Mark, If you have not finished it yet, maybe think about putting some dutchmen in the top!

Michael....What is Dutchman....I was going to use Enduro water based poly...Dead Flat 0" she want to keep the unfinished look...and protect it.

Mark Singer
03-06-2006, 9:32 PM
Alan.
I turned the base over on the top and scribed each leg with the table top fixed in the final position. I jig sawed out to a scribe line.....to about 1/16" under the scribe line. Then I made a template which is basically an 'L" and held it 1/16" over the scribe line...all the legs were checked with against the template. The pattern router bit is a 1 1/4" x 2" tall Amana with a bearing and it just followed the template...chewing about 1/32 nd at a time....slow speed. I use that bit for chair legs and it will grab if you rush it. The Festool 1400 was very smooth. Then the inside radius is chisel square starting with the top face. Then I layed the top on the base and tapped it until the fit was even. The 1/16" gap is critical as the top movement will otherwise stress the frame with expansion...The 1/8" roundover softens the appearance and makes any minor variation disappear

Dan Larson
03-06-2006, 9:55 PM
Hi Mark,

It must have bored you a little to build a replica of a Crate & Barrel design, but your execution is impressive. I appreciate the small details-- like taking the time to make symmetrical laminations for the legs. I'm sure your daughter will smile every time she sits down at the table!

Dan

Kent Parker
03-06-2006, 10:36 PM
Mark,

In the world of bizzaro coincidences I have to say I was pleasantly surprized by your post. I am in in the early throws of re-doing my home office and had chosen the "Big Sur" table as my office desk!!!:eek: I have seen the Crate and Barrel desk at Vintner's Collective wine bar here in Napa and thought its size and look would be appropriate for the changes I plan.

When we moved into the Napa house we discovered the prior owner was a tug boat captain and his wife had fauxed the walls to resemble water! Well... it was novel for a bit as I am a Marine Consultant but the vast amount of blue has finally taken its toll on me. So I plan on a new paint job and new desk.

The Crate and Barrel table has some pretty deep saw cuts in the underside planks to minimize combined movement and even has some metal flat bar on the underside to "stiffen it". I really don't think white oak needs stiffening, just sharp tools to cut it.

Beautiful "copy".

I'll now be very hesitant to show mine off if I decide to make rather than build.

Curious if you sent the top through a wide sander? Lots of work planing and sanding by hand.

As always, thanks for sharing, :)

Cheers,

Kent

Jim Becker
03-06-2006, 10:54 PM
Very nice work, Mark...I'm sure that Jessica will get a lot of great use from that sturdy table!

Mark Singer
03-06-2006, 11:05 PM
Mark,

In the world of bizzaro coincidences I have to say I was pleasantly surprized by your post. I am in in the early throws of re-doing my home office and had chosen the "Big Sur" table as my office desk!!!:eek: I have seen the Crate and Barrel desk at Vintner's Collective wine bar here in Napa and thought its size and look would be appropriate for the changes I plan.

When we moved into the Napa house we discovered the prior owner was a tug boat captain and his wife had fauxed the walls to resemble water! Well... it was novel for a bit as I am a Marine Consultant but the vast amount of blue has finally taken its toll on me. So I plan on a new paint job and new desk.

The Crate and Barrel table has some pretty deep saw cuts in the underside planks to minimize combined movement and even has some metal flat bar on the underside to "stiffen it". I really don't think white oak needs stiffening, just sharp tools to cut it.

Beautiful "copy".

I'll now be very hesitant to show mine off if I decide to make rather than build.

Curious if you sent the top through a wide sander? Lots of work planing and sanding by hand.

As always, thanks for sharing, :)

Cheers,

Kent

Kent,
Crate and Barrel has nice designs and the quality is quite good. You are correct , they use a steel corner brace and straps to allow for movement. I just made conventional M & T joints, with loose tenons. Mortises cut witha router and a quick jig I made.
The top was glued up from 1 3/4" boards joined with no dowels or bisquits...just a good fit and PVA glue. Then scraped with first a Red Devil paint scraper (now I am giving all my tricks) Then a Stanley 80 cabinet scraper...hand planed with a small woody plane and sanded with a ROS starting with 50 grit down to 150. If you go to fine it burnishes the wood and will not allow many finishes to absorb.

It is a pretty easy project and if you take your time during the critical phases you will be fine.

Mark Singer
03-06-2006, 11:12 PM
Very nice Mark. Are you making the chairs? I like that one shown in the picture.

Karl
Karl ,
Not this time on the chairs...I do have some chairs and a ood frame sofa coming up as promissed....I ill try to document the construction all the way through. Jessica wanted the aluminum naval chairs and just ordered 8 of them.

Mark Singer
03-06-2006, 11:18 PM
Nice table Mark, If you have not finished it yet, maybe think about putting some dutchmen in the top!

You mean "dutchman" to plug the knots? not a popular idea waith Jess:rolleyes:

John Miliunas
03-07-2006, 8:54 AM
Hah!!! So Jessica knows where the shop is, too??? :D Hey, nice project, Mark. I agree with Norman on the relief where the top meets the legs...Nice touch! I'd love to see it up close and personal and I'm certain Jessica will cherish that piece for many years to come! :) :cool: