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James Spillman
09-15-2023, 6:08 PM
I plan to use water to soak wood so I can bend the strip to make a shaker oval box.I will soak the strip in a rectangular galvanized container 36" long. My question is how long should the wood strip stay in the bath before it is pliable to bend around a shaping form? Another question -- Should I soak the wood band overnight before I add boiling water to make the wood band more pliable? Thanks.

John Keeton
09-15-2023, 7:52 PM
I have never made shaker boxes, but I bend a lot of oak for Windsor chairs. That process uses steam of course, but I think it is as much about the heat as the moisture. The thin oak spindles that are not steam bent often warp quite a bit. I can usually straighten them by heating with a heat gun and over bending the opposite way and holding it for a minute or so. One can noticeably feel the lignin give when the spindle gets warm.

I have also seen instrument makers bend thin dry body parts over a heated form with fairly tight curves.

Mel Fulks
09-15-2023, 10:27 PM
Is the wood quarter sawn ? It needs to be .

Richard Coers
09-15-2023, 10:57 PM
I made a copper pan to make shaker boxes per Jon Wilson's instructions. I heat the water in the pan by placing it on an old electric kitchen griddle. No presoaking. I heat up the water and drop the bands in. Just a few minutes and they are ready to go. I don't use quarter sawn for the bands, but like to use it for the lids and bottoms on the larger sizes. Here's a picture of a larger box and it even has a little cat's paw burl in the band. Of course the tiny boxes are the hardest to make, and least profitable by far.
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