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Jude Lancaster
09-08-2023, 2:43 PM
Hi there. New to the forum, semi-skilled woodworker. I am making a barn door for my house using 1 1/2" red oak for the frame and 7/16" oak to make the panel insert that will go in the frame.
My question is, what should I use to keep the panel in place and allow for expansion? I can't find space balls that are large enough as they seem to be mostly for cabinet doors and are .26" diameter.
Any advice would be greatly appreciated.

Jamie Buxton
09-08-2023, 3:34 PM
You don’t need space balls. At the middle of the rails, drive a nail through rail and the panel. Of course, center the panel first.
Doors were built like this for many years, long before spaceballs existed.

Kent A Bathurst
09-08-2023, 7:29 PM
What size is the panel? What’s your ideal diameter for the space balls?

James Pallas
09-09-2023, 7:56 AM
Pieces of rubber tubing or backer rod for caulking. Many sizes to pic from.
Jim

Mike Stelts
09-12-2023, 12:38 AM
There's an advantage to backer rod: Wind won't blow through the crack, like it does in my circa 1850 doors.