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Derek Cohen
01-30-2006, 7:55 AM
A stairsaw has been on my to-do list for some time. I built this one over the past two weekends, about 6 hours in all.

The drive to build one increased recently after I completed a sliding dovetail plane. These two tools are meant to work hand-in-hand. For those unfamiliar with a stairsaw, they were used to cut the housings for stairs before the advent of the electric router. These days they are used for cutting the sidewalls for dados and sliding dovetails.

I am still in the process of filing the blade (donated by an ex-tenon saw). It is 10 1/2" long. The design allows the blade to extend and retract into the Jarrah body. It should be able to cut a sliding dovetail at least 1" deep. It will have reversable sides with one side crosscut and the other rip teeth.

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The design is a little different from the typical stairsaw. Not just that it is very Gothic! I wanted something longer (blades are usually about 6" long) and with a deeper blade to use against a guide (angled for a 1:6 dovetail).

Regards from Perth

Derek

Richard Wolf
01-30-2006, 8:06 AM
That's a beauty. I've seen my share of stairsaws, none even close to that. Great job and I'm sure you are proud of it.

Richard

Jeff Sudmeier
01-30-2006, 8:44 AM
Wow Derek, that is a neat looking saw!

You guys that build your own tools amaze me :)

Alan DuBoff
01-30-2006, 11:06 PM
Very tasteful design, a beautiful looking saw!

Great job Derek!

Mark Singer
01-30-2006, 11:33 PM
Deek,
Just a beauty! Wonderful work!

Alan Turner
01-31-2006, 7:46 AM
Wonderful saw, and definitely worth the carved volute. Use it well.

I don't have time right now, or I think I would be inclined to make one as well. Did you give thought to a convex curve on one side of the blade (cross-cut)? Seems that would be handy as well. Perhaps a separate saw, with curves on both sides, one rip and one x-cut? Oh, the meanderings of the mind.

Derek Cohen
01-31-2006, 8:34 AM
Thanks all for the kind words.

Alan, I do plan something different for the blade - I am filing one side rip and the other side crosscut.

Regards from Perth

Derek

James Owen
01-31-2006, 8:25 PM
Derek,

Very nice saw; I really like your handle design, and the carving at the front adds a little bit of the classic appearance.
Again, very nice job.

James

Tyler Howell
01-31-2006, 10:10 PM
Old world craftsmanship! beautiful.

Steve Clardy
04-07-2006, 2:45 PM
Nice design!!
I'm going to pattern one [not fancy] from a disston. Going to put the front handle back, so the blade will be all the way to the front of the saw.

Hank Knight
04-07-2006, 3:19 PM
Derek, as usual, I'm impressed; you do wonderful work. I like the design a lot.

Deirdre Saoirse Moen
04-07-2006, 3:44 PM
That is absolutely a work of art. This answers a lot of questions I had about making the female part of a sliding dovetail. A stair saw (now that I know what one is) makes so much more sense than most of the other things people suggested.

Zahid Naqvi
04-07-2006, 3:56 PM
nice as usual

Pam Niedermayer
04-08-2006, 2:10 PM
Beautiful, Derek. Do you plan to crown the blade?

Pam

Derek Cohen
04-08-2006, 2:38 PM
Hi Pam

Thanks for the kind words. I have not crowned the blade but I am considering doing so since the blade is long and, while it cuts well, I suspect that crowning will make it easier to start.

Regards from Perth

Derek

Dave Anderson NH
04-08-2006, 5:08 PM
Very nicely done Derek. I particularly like the open handle which should give good control and improve the ergonomics over the traditional style of stair saw. Am I correect in that you used an oil finish?

Derek Cohen
04-08-2006, 9:10 PM
Hi Dave

For hand tools (that soak up the oils from hands) I prefer something a little more durable than oil, but with the same natural look, so I use one or two coats of Danish Oil, and then finish with a rub down of 0000 steel wool and wax.

Regards from Perth

Derek