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dennis thompson
01-22-2022, 9:29 AM
Here is a picture of my current key holder on the left and a new one I made on the right. Instead of screws in the new one I would like to insert dowels at an angle to hold the keys. How do I:
1-drill the angled hole?
2-make sure the hole does not go all the way through the back?
Thanks

derek labian
01-22-2022, 9:37 AM
Hi Dennis,

It's a nice looking project you have going. I think if your pegs aren't perfectly strait and angled perfectly, you may not be happy with the results.

You can use a drill guide such as:

https://www.homedepot.com/p/Milescraft-DrillMate-Portable-Mulit-Anlge-Drill-Guide-for-Euro-Style-Drills-with-43-mm-Neck-Diameter-1368/300534153

or

https://www.rockler.com/rockler-portable-drill-guide

Each drill guide has stops so you can set to the right depth before drilling and get consistent results. You can put a piece of painters tap on the drill bit at the right depth.

Patrick Varley
01-22-2022, 10:01 AM
Here is a picture of my current key holder on the left and a new one I made on the right. Instead of screws in the new one I would like to insert dowels at an angle to hold the keys. How do I:
1-drill the angled hole?
2-make sure the hole does not go all the way through the back?
Thanks

Sounds like an excuse to buy a drill press. At least, that's how I rationalize new tool purchases.

Jim Becker
01-22-2022, 10:07 AM
Ideally, you'd use a DP with a fixture that holds the workpiece at the correct angle. You can do the same with a hand-held drill by creating a fixture that has a block that is thick enough to guide the drill bit consistently at the correct angle and distance from the edge.

Grant Wilkinson
01-22-2022, 10:15 AM
However you do it - handheld or drill press - tilt the piece, not the drill. Go slow when the bit enters so it doesn't skid.

Mark Bolton
01-22-2022, 10:42 AM
Pickup one of the cheap pocket hole jigs and just use a regular twist drill.

https://www.rockler.com/media/catalog/product/cache/3434eb5edc1f5c9809271cab5a58bac7/6/0/60370-01-1000.jpg

Lee Schierer
01-22-2022, 11:53 AM
A method I've used is to drill holes straight through a piece of scrap, space the same distance you want the holes for the dowels in your project. Then rip a bevel on the piece of scrap to get the desired angle for the dowels. Bond the scrap to the face of your project piece with double sided tape. Use the holes in the scrap to drill your dowel holes in the project. This method will virtually eliminate any tear out.

Bill Dufour
01-22-2022, 12:44 PM
Why do you care if the holes goes through the back?
Bill D

dennis thompson
01-22-2022, 12:49 PM
Why do you care if the holes goes through the back?
Bill D

Because it sits on a short wall that shows both front and back

dennis thompson
01-22-2022, 1:58 PM
So I used the jig Lee suggested .I got the jig made, first hole went pretty well and it was all downhill from there. I completely messed up drilling the next hole, so badly that I will have to remake the whole keyholder😢 fortunately when I was cutting the boards, by some miracle I cut enough boards to make another one😄. Back to the shop to glue up some boards.

Mark Bolton
01-22-2022, 2:08 PM
wood jig wont take much lateral force (twist drill). brad point or forstner may be best. Was why I mentioned the kreg jig though your dowel diameter may not be a match

Lee Schierer
01-22-2022, 4:31 PM
So I used the jig Lee suggested .I got the jig made, first hole went pretty well and it was all downhill from there. I completely messed up drilling the next hole, so badly that I will have to remake the whole keyholder�� fortunately when I was cutting the boards, by some miracle I cut enough boards to make another one��. Back to the shop to glue up some boards.

I should have mentioned that I use hard wood for these types of jigs and multiple holes prevent wandering of the brad point bits. You need to start the drilling at a slow speed until the bit is fully engage in the work piece.

Curt Harms
01-23-2022, 11:12 AM
Sounds like an excuse to buy a drill press. At least, that's how I rationalize new tool purchases.

This is one application a radial arm drill press would work well.

Rich Engelhardt
01-23-2022, 11:42 AM
Hi Dennis,

It's a nice looking project you have going. I think if your pegs aren't perfectly strait and angled perfectly, you may not be happy with the results.

You can use a drill guide such as:

https://www.homedepot.com/p/Milescraft-DrillMate-Portable-Mulit-Anlge-Drill-Guide-for-Euro-Style-Drills-with-43-mm-Neck-Diameter-1368/300534153

or

https://www.rockler.com/rockler-portable-drill-guide

Each drill guide has stops so you can set to the right depth before drilling and get consistent results. You can put a piece of painters tap on the drill bit at the right depth.

I agree with this 100%.
I picked up a Drill Mate a few months ago to drill out a broken leg from a chair. I ended up not fixing the chair but - I put the Drill Mate back in it's package so the parts don't grow little legs and run away.
This is one of those tools you seldom need - but when you do, you thank your lucky stars you have it - - sort of like an impact driver you use to break free frozen screws/bolts (same type of "Thank God I have this - type pf tool)

Bill Dufour
01-24-2022, 12:49 AM
I would use a jig and start the holes with a endmill or routerbit in. the drill press. Once the flat part is machined the drill will not tend to walk off.
Bill D.
PS I use spiral endmills in 1/4 and 1/2 diameter for router bits. Cheaper then a router bit and better made then many

Carl Beckett
01-24-2022, 9:36 AM
A method I've used is to drill holes straight through a piece of scrap, space the same distance you want the holes for the dowels in your project. Then rip a bevel on the piece of scrap to get the desired angle for the dowels. Bond the scrap to the face of your project piece with double sided tape. Use the holes in the scrap to drill your dowel holes in the project. This method will virtually eliminate any tear out.

This. Drill straight through a square block. Then cut the end of the block at the angle you want. Then clamp that block into position as a drill guide. Use a brad point or forstener bit so it cuts from the OD and doesnt want to drift off centerline.

Test depth on a scrap and use a depth stop on the drill.

Dan Hahr
01-24-2022, 11:01 PM
472305Skip the dowels and use something like this. Looks a lot better in my opinion.

Dan

derek labian
01-25-2022, 8:27 AM
472305Skip the dowels and use something like this. Looks a lot better in my opinion.

Dan

Its a good idea; I think the OP's issue is space. The design of the USA stand is small with a lot of keys. I don't think he would be able to fit anywhere near the same number of hooks on there without going over the gaps in USA. Works well on the key holder you posted though.

He could do simple brass hooks though:

472307

Michael Schuch
01-25-2022, 12:46 PM
Sounds like an excuse to buy a drill press. At least, that's how I rationalize new tool purchases.

I don't see how anyone could argue with that logic! That is what I would do.

Either tilt the table on the drill press if it has a tilting table or cut a little wedge to put between the work piece and the drill press table.