Bookcase Build Thread Part 2 Done – Still Probably Too Many Pics

[Mike Allen1010]

This is the second and final build thread for bookcase made primarily out of Red Grandis. There is an earlier thread that covers carcass construction through fitting the drawer fronts.

Drawer fronts are going to have a veneered border of vertical grain darker wood (sorry can’t remember species), and also cock beading in contrasting Paduak. First step is using cutting gauge to layout shallow border rabbits. Then “joint” the edges of veneer strips with sandpaper holding them between the benchtop and another board. Before I applied the veneer border, I cut a deeper rabbit for the 3/16” cock beading, then the veneer is glued in place held with tape. Last two picture show what I think is an interesting contrast between the surface quality after card scraper as compared to 220 grit sandpaper.

https://i.postimg.cc/5ycg7FBw/2.jpg (https://postimg.cc/0Mf7rjHQ)

https://i.postimg.cc/43SBc0n2/3.jpg (https://postimg.cc/zLTCZ0CT)

https://i.postimg.cc/Y013JqRT/5.jpg (https://postimg.cc/XBYd5WTg)

https://i.postimg.cc/Rq57d5zG/6.jpg (https://postimg.cc/m1j1ZnkF)

https://i.postimg.cc/J7ySpNLB/7-2.jpg (https://postimg.cc/SjhZszjy)

https://i.postimg.cc/BZdkkjS7/8_(2).jpg (https://postimg.cc/XXksy7y9)

https://i.postimg.cc/J4N6FKdt/9.jpg (https://postimg.cc/N50k98tw)

https://i.postimg.cc/qMVDQWw9/10.jpg (https://postimg.cc/K4f58qdN)

Here is the Paduak cock beading – curved profile is created with scraper and then ripped from larger stock. Because the Paduak color fades quickly, I spray it with a quick coat of shellac before assembly.

https://i.postimg.cc/2SjwKYZX/11.jpg (https://postimg.cc/kBZK2kwx)


Next is dovetailing drawers. No need to explain anything to this crowd. Might point out that with five drawers, it was easier for me to plow drawer bottom groove on the router table. Also using chisel and dividers simplifies layout. Finally for half blind dovetails on drawer fronts, I remove most of the waste with a trim router.

https://i.postimg.cc/KYR5m5QP/15.jpg (https://postimg.cc/McJBDVCH)

https://i.postimg.cc/QCkQfYx3/16.jpg (https://postimg.cc/D404ZgXj)

https://i.postimg.cc/L6pvjL6S/21-2.jpg (https://postimg.cc/QVfp3BTY)

https://i.postimg.cc/kXvssGBb/22-2.jpg (https://postimg.cc/Lnhj6Hk9)

https://i.postimg.cc/W19nRymp/24-2.jpg (https://postimg.cc/876WMtnx)

[glenn bradley]

Too many pics? There is such a thing!?! Looking great Mike. Keep 'em coming.

[Mike Allen1010]

https://i.postimg.cc/prtQYMvC/27-2.jpg (https://postimg.cc/r0QtMbKR)


Here’s the fit:

https://i.postimg.cc/vBnLVHJD/28-2.jpg (https://postimg.cc/PptwGhrk)

https://i.postimg.cc/PfmQfJbR/29.jpg (https://postimg.cc/fkR9Bwrc)

https://i.postimg.cc/CLhkFNxR/30.jpg (https://postimg.cc/nMWC2q7x)


Interior shelves and carcass back are vertical grain Doug fir. I never really use this wood for anything but interior house trim. It was easy/fun to work with hand tools. Sawed to length with my grandpa’s Disston D-7, you can see his initials etched in the saw plate.

https://i.postimg.cc/Dwzrcc99/31-5.jpg (https://postimg.cc/jLGnxydc)

https://i.postimg.cc/dVS8NyvL/32.jpg (https://postimg.cc/TKgLphK6)

https://i.postimg.cc/WbT6dVXb/33.jpg (https://postimg.cc/bdV25K7K)



Use a spoke shave to plane a slight, curving bevel on the underside of the front of shelves.

https://i.postimg.cc/RVd1fYD1/34-5.jpg (https://postimg.cc/KRKgh0F4)



Carcass back pieces are ship a lapped. Coins used for spacing.

https://i.postimg.cc/W4B0TcdV/34.jpg (https://postimg.cc/WD7dwKmY)

Making the handles for the doors in the upper two thirds of the case was there an opportunity for me to use up a scrap of rosewood I’d been hoarding. To hold/work small pieces like this a machinist vise is super helpful.

https://i.postimg.cc/rFfWzrDQ/38.jpg (https://postimg.cc/Vdb5V5BC)

https://i.postimg.cc/d1Gr0NCy/39.jpg (https://postimg.cc/zbXVtj0z)

https://i.postimg.cc/1znDk35M/40-2.jpg (https://postimages.org/)



Placing hinges and hanging doors, especially interior flush fit door is always nerve-racking for me. Hard to get a consistent reveal. My approach is to set the hinges in the doors, do my best to cut hinge mortises on the interior of the carcass where I think they belong. To give me a little fudge factor, I only install the central screw on the carcass side of the hinge. That way I can still move them in/out to get the reveal I want, and then lock them in place with the two outside screws.

https://i.postimg.cc/tJyPnddm/42.jpg (https://postimg.cc/G879Zy5k)

https://i.postimg.cc/cC4CNFBZ/44.jpg (https://postimg.cc/dkpw2mfS)

[Mike Allen1010]

Integral part of getting the right fit/reveal are the stops/latches for the doors. To keep the interior stiles of the doors together, I added internal lip to the door that fits the best. I then use spring bullet latch and magnets to wrestle the other door that fits to proud into place.

https://i.postimg.cc/mkXDZ7m9/47.jpg (https://postimg.cc/BPFsMP9Z)


https://i.postimg.cc/QM1Hg9ML/45.jpg (https://postimg.cc/2qjkr5vT)

https://i.postimg.cc/y85ZyCXR/46.jpg (https://postimg.cc/hXLvKwY4)

I got nowhere to put this bookcase when it’s finished so I’m not in a hurry to get it done. I decided to create what for me is an ambitious marquetry panel to be inlaid on top of the bookcase, which is 48 inches high so top would be visible. Here’s a picture that will act as a pattern transferrd via carbon paper.

https://i.postimg.cc/CL21WHBT/48.jpg (https://postimg.cc/ZCr4NNxV)

This is joining with blue tape the two pieces of veneer that will act as the background.

https://i.postimg.cc/wxfTmcky/49.jpg (https://postimg.cc/pyjHNj4R)

Here’s the pattern transferred onto the background and different colors of veneer I’m going to use to make the picture. For me commercial veneers are perilously thin. To make them a little thicker, and hopefully better able to hold some of the tight curves/details, I glue thick “resume” paper to the back of all the veneers.

https://i.postimg.cc/J0nrFGRz/51.jpg (https://postimg.cc/R6kx6C3k)

Here’s an example the marquetry process which is pretty straightforward you only need: birds mouth, a tiny drill for inserting the saw blade, veneer saw and lots of tape. I should say for me, bright light and magnifying visor were essential.
In a nutshell you tape the colored piece of veneer to the back of the background, drill a tiny hole to insert the saw blade and saw out simultaneously both the hole in the background and the piece in the colored veneer that will fit into that hole to create the image – in this case a red flower. There are much better sources to get the “how to’s of marquetry” elsewhere, I’ll just point out that angling the top of the sawing surface on the birds mouth creates the “double bevel” that hopefully allows a good fit. Glue and cellophane tape holds it in place.

https://i.postimg.cc/63V4K2sV/52-2.jpg (https://postimg.cc/8J5zBCzs)

https://i.postimg.cc/wx03kd9B/53-2.jpg (https://postimg.cc/LhgHHwYd)

https://i.postimg.cc/TwxhtdyK/54-2.jpg (https://postimg.cc/CZvF1Vs0)

https://i.postimg.cc/xT88xFd3/55-2.jpg (https://postimg.cc/rK6qzjxD)

[Mike Allen1010]

Sand shading is simply cast-iron pot and electric burner with sand. The heated sand creates darker shading that helps differentiate one piece, of a flower for example, from an adjacent piece in the final image.

https://i.postimg.cc/JnTmjMjV/56.jpg (https://postimg.cc/0MJLsgtc)


Here’s the finished product and the detritus. I like bright colors, but I think I over did it here –the color contrast makes it hard to see continuity of the overall image. Also a simpler, less figured background would make the image more visible. Opps my Bad, the perils of being too lazy to get new veneer and just relying on what's hanging around the shop. Anyway with this marquetry piece under my belt I can go back to a simpler, hopefully visually less complicated pattern next time.

https://i.postimg.cc/7ZT6DG0C/58.jpg (https://postimg.cc/18sPrzWP)

https://i.postimg.cc/DwqTBq1c/59.jpg (https://postimg.cc/4YNq3HLK)

https://i.postimg.cc/DzrwJ9Cn/60-2.jpg (https://postimg.cc/B8v0RV9V)

https://i.postimg.cc/4dXNzWMt/70-2.jpg (https://postimg.cc/3ybThF3J)


This is creating the cocobolo drawer pulls. Again machinist vise comes in super handy. My preference is to shape the pull first retaining the square cross-section that will be the “post” that holds it in the drawer, for better workholding in the vice. And then cutting out the post last. i always think the pulls will be quick, but fact is they take a lot of time for such small pieces.

https://i.postimg.cc/j5vqvz01/71.jpg (https://postimg.cc/tZZH4ngd)


https://i.postimg.cc/NFzsvB07/72.jpg (https://postimg.cc/64CJdsny)

https://i.postimg.cc/3JkrC4LL/73.jpg (https://postimg.cc/56MMf0Wv)


Here’s some pictures of the finished piece. It was Sherrie’s idea to go with the “two-tone” look. I had originally planned to dye the entire piece the darker brown color of the mullions, drawer fronts and side panels. Somehow the Boss thought this might be better – what you think?

https://i.postimg.cc/prpvZ4B9/74.jpg (https://postimg.cc/m1fKZdJR)

https://i.postimg.cc/rs3kYjhf/75.jpg (https://postimg.cc/V0qpJqPt)

https://i.postimg.cc/13xSGWVt/76.jpg (https://postimg.cc/56mD1S3d)

https://i.postimg.cc/dtZvTM1p/76.5.jpg (https://postimg.cc/4mGjrSpQ)

https://i.postimg.cc/zBfYz66d/77.jpg (https://postimg.cc/FfwBGW9c)

https://i.postimg.cc/pV6RTV2K/78.jpg (https://postimg.cc/4nVr2gH3)

https://i.postimg.cc/3Rb5d9H3/79.jpg (https://postimg.cc/gXRB7VJ7)

[Mike Allen1010]

https://i.postimg.cc/yNjzzsQg/80.jpg (https://postimg.cc/bGZ5xcjp)

https://i.postimg.cc/q74dYzLH/81.jpg (https://postimg.cc/fV2FSWp8)

https://i.postimg.cc/brK7RJJM/82.jpg (https://postimg.cc/4HQ2fXpb)

Thanks for looking! All the best, Mike

[Christopher Charles]

Superb as usual! The pulls might have taken a while, all those details add up. And the marquetry sure does go through a bunch of blue tape!

Thanks as always for sharing you work, Mike. I always pick up a new trick. This time: rasping round pulls (rather than being stuck without a lathe).

Best,
Chris

[Lawrence Burkett]

This is great. Thanks for sharing. Your build threads are some of my favorites here. Please continue to share your new projects.

And from someone who's never tried it, the marquetry is mighty impressive. I would struggle with the patience for cutting out all those fine pieces.

[Joe Bailey]

Mike,

Your work never fails to impress!

This is a fine showcase* for multiple skills.
I especially like the rosewood handles.


JB

*unintended pun

[James Pallas]

Mike, Very nice. It seems you’re ready to do a period piece and go for the Cartouche award.
Jim

[Bruce Page]

Beautiful work Mike. You can never show us too many pictures.

[Jim Koepke]

Great project Mike, the more pictures the merrier.

jtk

[Phil Gaudio]

Outstanding!!!

[Phil Mueller]

Great work, Mike. Always rewarding to stand back and see what hours and hours of skillful work can produce. I have this posted in my workshop. A wonderful reminder as I work through a project. It came to mind when I saw the pile of veneer cutouts!

469700

[Stew Denton]

Mike,

Beautiful workmanship as usual! There were NOT too many pictures.

Thanks for the post,

Stew

[Mike Allen1010]

I always pick up a new trick. This time: rasping round pulls (rather than being stuck without a lathe).

Best,
Chris

Hey Chris, great to hear from you. I hope you and yours are getting buried by too much snow these days!

I have a lathe, but it's pretty inaccessible so that's why lazy men approach with hand shaping pulls. Actually for these I made a stop cut around all four sides of the bottom edge of the pool, and then used a chisel to shave off the waste. That's a little faster than just trying to shape everything with the rasp.

Cheers, Mike

[Mike Allen1010]

And from someone who's never tried it, the marquetry is mighty impressive. I would struggle with the patience for cutting out all those fine pieces.

Hey Lawrence, marquetry is a really way easier than it seems. If you're interested in giving it a try, start out with simple image composed of larger, easier to cut pieces. I find my images just by googling and there are definitely simpler options out there that are easier to get started with.

Cheers, Mike

[Mike Allen1010]

Mike,

Your work never fails to impress!

This is a fine showcase* for multiple skills.
I especially like the rosewood handles.


JB

*unintended pun

Thanks Joe, unintended puns are the best kind!

[Mike Allen1010]

Mike, Very nice. It seems you’re ready to do a period piece and go for the Cartouche award.
Jim

Thanks Jim but your flattery doesn't line up with my track record I'm sorry to say. I've only entered one juried show the "Design in Wood" exhibit at the San Diego County fair. I think I've exhibited for five times over the years and never won anything. I don't say that as a complaint, the competition is really stiff. If you're ever around San Diego in July it's definitely worth visiting.

Best, Mike

[Mike Allen1010]

Great work, Mike. Always rewarding to stand back and see what hours and hours of skillful work can produce. I have this posted in my workshop. A wonderful reminder as I work through a project. It came to mind when I saw the pile of veneer cutouts!

469700

Phil, I love that quote! I'm totally stealing it for my own workshop – thanks!:) Actually, I think there's a decent shot I might get a job teaching woodworking at our local Palomar College starting in January. It will take me at least that long to complete all the paperwork – yikes!:eek: if it works out, your poster might be one of the first things I hang in the shop.

My best to you and yours for a wonderful holiday season! Take care of yourself my friend – sending lots of positive energy your way!

All the best, Mike