PDA

View Full Version : New to me Hand Tool friendly Red Grandis Box Builds



Mike Allen1010
07-08-2021, 6:22 PM
Want to share my experience building a couple small boxes out of a timber that is new to me – Red Grandis. I’ll will try to include in the post screenshot of online reference (no guarantees I suck with technology). I was told the tree was initially created in Australia as a variant of the native eucalyptus and commercial supplies are sustainably plantation grown in South America. It looks/feels to me like lumber that 15 years ago I would’ve called “Philippine mahogany”. Looks like a lighter color version of traditional Honduran mahogany – uniform grain that planes, saws and chisels easily. Cost at my local San Diego lumberyard (T H&H) was ~$5/BF which is significantly less than mahogany and Sapelle they sell, roughly comparable in cost to cherry.

Sorry the screen shot of on Line Reference didn't make it.


Timber in the racks was up to 10 inches wide and uniformly in great shape with virtually no knots, checks or waning edges. It was a pleasure for me to use in all regards – planed great, solid structure that held the edges of joinery etc. without chipping, and worked well with all types of edge tools. Here’s some pictures of planing, joinery etc. building a small box for a sailing buddy.

https://i.postimg.cc/QCHBN40g/1.jpg (https://postimg.cc/jnYqZXVC)

https://i.postimg.cc/MpRQjLxd/2-2.jpg (https://postimg.cc/LJ9XcNJ1)

https://i.postimg.cc/rpNRftD4/2-3.jpg (https://postimg.cc/2q356yFj)

https://i.postimg.cc/C1MBXL8Q/2-4.jpg (https://postimg.cc/JygzB8PN)

https://i.postimg.cc/MTsMS2bK/2-5.jpg (https://postimg.cc/479N60Sr)

https://i.postimg.cc/L5wJJtbc/2-6.jpg (https://postimg.cc/BP5SyKsp)


Here’s a couple pics of the finished gift box intended to keep his tablet and phone from sliding off the top of the navigation table.

https://i.postimg.cc/qMWKqrfN/2-7.jpg (https://postimg.cc/8jBcXqzG)

https://i.postimg.cc/TP6Wjc3G/2-9.jpg (https://postimg.cc/PCSxTYDF)

https://i.postimg.cc/WbqDQyDT/2-10.jpg (https://postimg.cc/9rVF9Jtn)

Mike Allen1010
07-08-2021, 6:28 PM
As I mentioned is on my other posts, I have been firmly and repeatedly instructed by the Boss that there’s absolutely no room for any more furniture, so consequently I’m reduced to building smaller boxes/chests. We really got no place to put them so I guess my plan is to try and sell them on Etsy? That seems like a pipe dream.

This is a 20 x 12 x 12 chest with serpentine front. Here’s a picture of Holly string inlay on the top. Over time I am involved to using thicker stringing because I think it bends a little easier and shows up a better. I use the Lee Valley string inlay tools. The fenced cutter wasn’t able to follow the curve of the front profile so I did it freehand. Started with the template to establish the one initial side of the groove with an X-Acto knife and then use the small chisel and handheld cutting tool to establish the other side of the groove.

https://i.postimg.cc/x1KXdbyZ/3-3.jpg (https://postimg.cc/4YxfLy0v)

https://i.postimg.cc/fWrtqsR8/4-3.jpg (https://postimg.cc/Hjbkjf5M)


A couple takeaways from my string inlay experience:

• Commercial veneer softening liquid is super helpful in bending the stringing. The brand I use is “Pro glue veneer softener” from a company called Vac U Clamp.

• Cutting the cross grain grooves can be really finicky. My best results are using the Lee Valley cutter on the compass point to lightly establish the groove and then further refined and cleaned out with X-Acto knife and the LV inlay chisel cutter tools. Trying to establish and completely plow out the group using cutter on the compass point it’s really easy to rough up the borders of the groove, which is tough to eliminate with final scraping/planning.

Drawer fronts are basswood for easy shaping. I was able to do most of the work on the bandsaw and finish up with spoke shaves, scrapers, files etc. Here’s the dry fit of the drawer fronts.

https://i.postimg.cc/K8XKF5LL/5-2.jpg (https://postimg.cc/crm1BwF4)


Here’s veneer I got from my local Rockler for the drawer fronts.

https://i.postimg.cc/g0srVF7q/6-2.jpg (https://postimg.cc/Jyy18gMG)


I forgot to take pictures of most veneering process – sorry my bad. In the past with the curved drawer fronts like this I have cut the veneer in 2 pieces and butted them together at this central concave curve.
This time I was able to bend a solid piece of veneer (using veneer softener). The glue up the lace wood field I used Tite bond, veneer hammer and tape. To attach the bordering string inlay and darker Bubinga I used superglue because it was fast and easy to hold the small pieces in place while they dry. Chisel and guide block work for cutting the miters. Here’s pictures of the veneer drawer fronts.

https://i.postimg.cc/hGcfQP2t/7-2.jpg (https://postimg.cc/LJQHrRdc)

https://i.postimg.cc/50typKdc/8-2.jpg (https://postimg.cc/CZWwxNxJ)

Mike Allen1010
07-08-2021, 6:34 PM
Next was adding 1/8” thick mahogany cock beading. I like the look of cock beading to highlight the fit and finish of drawer fronts in their openings. However when it comes to curved cock beading like this I’m not sure the time/effort is worth the results. I also glue the cock beading with superglue for the same reasons. For me to get tight miters a little bit of clamping is always necessary.

https://i.postimg.cc/W3f3ymTd/9-2.jpg (https://postimg.cc/k6Kq6bVC)

https://i.postimg.cc/0jTNk86x/10-2.jpg (https://postimg.cc/GTjRznJS)

Here’s the completed drawer fronts dry fit into openings.

https://i.postimg.cc/2yb6NqS2/11-2.jpg (https://postimg.cc/JH8mbzJk)


As I started to mill/dimension the pine drawer sides/backs I noticed my cross cuts where disturbingly out of square. I hate when that happens! To cure the problem I went back to basics: checking my Sterritt adjustable square. Probably hard to see but these lines are converging towards the far end.
https://i.postimg.cc/ZKNRfygq/12-2.jpg (https://postimg.cc/w76gM39K)


I disassembled/clean the square and was surprised by the amount of dried glue on the reference edges. After the cleanup the next test was much better.
https://i.postimg.cc/q7JvMD7t/12-3.jpg (https://postimg.cc/gx7WgD8d)

Finally I use the square to adjust my shop built shooting board and was rewarded with square results. Thus my OCD was satisfied.

https://i.postimg.cc/6pLQKxBJ/12-4.jpg (https://postimg.cc/9D02PS4J)

https://i.postimg.cc/CMX5H4ct/12-1.jpg (https://postimg.cc/0rG997Rd)

Because the four drawers are shallow, I simply rabbit the front/sides to accommodate the aromatics Cedar drawer bottoms. When rabbiting my process is to establish the groove with my fenced rabbit plane. Because its skewed blade and fence are more of a hassle to sharpen, I then moved to a shop made simple rabbit plane that’s easier to sharpen. Last step is finish planing the inside of drawer components.

https://i.postimg.cc/sgR2bgd4/13-2.jpg (https://postimg.cc/ZCVZdZqW)

https://i.postimg.cc/cJF4K7KF/14-3.jpg (https://postimg.cc/t1VHwxN6)

https://i.postimg.cc/Y9VrRpzg/15-2.jpg (https://postimg.cc/ftcQTQFT)

Mike Allen1010
07-08-2021, 6:38 PM
Here’s some pictures of the finished chest.

https://i.postimg.cc/Wtc2RXK1/16-3.jpg (https://postimg.cc/q6QfyX4P)

https://i.postimg.cc/brtzFKm5/17.jpg (https://postimg.cc/XBnSrDSK)

https://i.postimg.cc/xCqjLkMn/18.jpg (https://postimg.cc/bDcjhwmB)

https://i.postimg.cc/Y25gqkBh/20.jpg (https://postimg.cc/ThchCzw6)

https://i.postimg.cc/c4f3vjdT/22.jpg (https://postimg.cc/rKFsbf0t)

https://i.postimg.cc/bvwSFwkF/23.jpg (https://postimg.cc/5XDtX1Pw)

https://i.postimg.cc/7ZD20V64/24.jpg (https://postimg.cc/sv6xR57H)

You might be wondering about the ¼” Walnut squares in the corner of the frame and panel carcass side construction. I screwed up mitering the internal moldings of the frame pieces and had to add the Walnut to hide the unsightly gaps.

https://i.postimg.cc/fWtmNyFG/21.jpg (https://postimages.org/)

Thanks for looking. I’d love to hear any my fellow Neander’s experience with Red Grandis. I’m a big fan of the way it works with hand tools and definitely plan to use it in future projects. I think I might try and diet a little darker more “mahogany” color next time. I opted not to with this just because didn’t want to discolor the Holly inlay.

Thanks for looking – all the best, Mike

Peter White
07-08-2021, 8:36 PM
Extremely well done you should be very proud.

Jim Koepke
07-08-2021, 11:39 PM
Very nice Mike.

jtk

Frederick Skelly
07-09-2021, 4:37 AM
That's another beautiful piece Mike. Love the veneer and stringing. Especially like the fluted columns.
Well done!

J. Greg Jones
07-09-2021, 5:46 AM
Nice work-looks great!

Charles Taylor
07-09-2021, 6:58 AM
Excellent work. Thank you for sharing it.

Alexander Mahmoud Helmy
07-09-2021, 7:12 AM
Really nice, great job.

Edward Weber
07-09-2021, 10:07 AM
Nice work, thanks for sharing

Phil Mueller
07-09-2021, 11:30 AM
Ok, Mike, now you’re just gettin’ wicked good. The curves, the choice of woods (that veneer just really sparkles) the freehand inlay, the carving...all great skills on their own, combined make for a stellar looking outcome. Congrats! Very, very, nice work.

Joshua Lucas
07-09-2021, 1:54 PM
Beautiful chest.

Here's the Wood Database entry on Red Grandis (aka Rose Gum) for anyone else who's curious. (https://www.wood-database.com/rose-gum/)

Mike Allen1010
07-09-2021, 7:04 PM
Thanks guys for the kind comments. Josh really appreciate you posting the link to the wood database on Red Grandis- very interesting.

If you look at the front of the top in the picture above, you'll see there's a mark/scar. I was shifting some lumber around in the shop and 8' tall piece of 8/4 red grand is fell on top of the chest – I hate when that happens! :eek:Didn't even realize until a few minutes later. Again superglue and clamps were helpful for the repair, but the scars still there. Next time need to be more careful!

Have a great weekend, Mike

Don Kingston
07-10-2021, 8:46 AM
Outstanding!

Scott Clausen
07-11-2021, 1:59 PM
Wife tells you no more furniture and you produce a turd like that?

Man, respect! That is incredible work there, very talented.

Mike Allen1010
07-12-2021, 7:53 PM
Ok, Mike, now you’re just gettin’ wicked good. The curves, the choice of woods (that veneer just really sparkles) the freehand inlay, the carving...all great skills on their own, combined make for a stellar looking outcome. Congrats! Very, very, nice work.

Thanks Phil, I respect your work and appreciate your feedback!
Because I’m limited to small scale work I’vE been trying to incorporate some fun techniques into these projects. I’m terrible at design and worry i’m Jamming too much stuff in. No one likes “over designer” pieces that scream “look at how creative I am”, I never know where that line is. I’m really more interested in the building process, that’s what fun for me. Of course I hope the final result looks good, but don’t always make that a priority. Your feedback is helpful!

Cheers, Mike

Gary Focht
07-13-2021, 11:07 AM
I haven’t seen this question asked yet: why the masking tape on your index finger? Injury, injury prevention, or other reason?

Mike Allen1010
07-13-2021, 11:35 AM
Sawed the tip off my finger with band saw. Yeah, I know adjusting the guides with motor on is stupid! My bad��could have been a lot worse.

Christopher Charles
07-13-2021, 12:12 PM
Hi Mike,

Thanks for the insights on the red grandis-seems like a great wood for small scale projects. The snakewood was a good choice. And your pace is impressive... As always, thanks for sharing the details.

glad to hear the mishap with the bandsaw wasn't worse!

Best,
Chris

Phil Mueller
07-14-2021, 8:25 AM
Mike, I don’t think you crossed the line on this one. I do know what you mean..sometimes I see a little bare wood and think OMG that needs some veneer or inlay! I do have to remind myself from time to time that sometimes less is more.

However, that is what gives me enjoyment these days, so do what you like, right?

if you’re looking for other small projects, these clocks were a lot of fun to make. Since I too ran out of floor space, I’m now working on filling the walls! Once I finish a table for my son, I’m going to do a more traditional case wall clock. And yes, it will be filled with veneer and inlay!

https://sawmillcreek.org/showthread.php?291084-A-couple-of-%93vintage%94-wall-clocks

Mike Allen1010
07-15-2021, 7:05 PM
Thanks for the suggestion Phil- your clocks are beautiful! I'd love to give something like that a try.

Cheers!

Christopher Charles
07-15-2021, 8:14 PM
Phil, thanks for sharing the clocks--somehow I missed them go by in the spring! And I agree that veneered small projects can keep one occupied for a long time.

Mike, I think you could do very well building small projects for sale or for benefits or whatever you decided given your skills. Which would keep you in good graces :)

Best,
Chris

Mike Allen1010
07-16-2021, 1:24 PM
Thanks Chris- any suggestions for best way to try and sell boxes/small items/furniture? Would something like Craig's List Be viable? I have a "shop" on Etsy but no real traffic. I guess I could also try visiting local furniture/home furnishing stores and see if they have any interest?

My problem is I just like building stuff but don't have any room for it - Pretty existential problem! I've kinda exhausted all the gift opportunities in my circle of friends/family.Only reason I'm interested in selling is to allow me to do what I enjoy (building) and have something to do with the finished product. Would be great if I could recoup material costs and maybe make a little retirement $. Any suggestions are appreciated!

Thanks, Mike

Christopher Charles
07-16-2021, 2:18 PM
Hi Mike,

I don't have any real experience either, though have dreamed of having the time to be in your position (retirement is a decade + away)! I'm not sure you'd get much traffic with CL, so I'd lean toward the direct connection with small shops/vendors. I live in a smallish college town and there are several places that could work including an artist coop gallery, a couple of wines stores/tasting rooms, an independent book store, a cooking store, etc. Your boxes and small chests of drawers could sit on a counter next to the checkout :) We also have a farmers market where there are several vendors who might sell on consignment for someone. All these are driven by folks coming to town to visit, so I'd try in any town you like to travel to. Etsy seems to work if you also use social media (IG) to push a profile/brand. Hope that helps.