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BOB OLINGER
06-07-2021, 9:25 AM
I've been asked to make some stair treads for a daughter. Being ones available at the big box stores (oak or oak veneer) are too short in length, I'm exploring purchasing oak boards from which to make them to size. The oak boards will be finished to about 1" thick, 11" wide, about 36" long (+/-). My question is should I rip, alternate grain, and glue to avoid the treads from warping (regardless of the width of the oak boards)? If so, how wide should the strips be? The only way to fasten them to the stair risers to avoid fasteners showing is using constructive adhesive.

Jim Becker
06-07-2021, 9:34 AM
If these are going to be stain grade treads, I sure wouldn't want them assembled from strips. There's nothing wrong with using wide lumber. If it's property dried, it's going to be reasonably stable and for this application, stair treads are held in place pretty securely because they must be.

I would also suggest trying to find a way to get to them from below for assembly so you can at least use pocket screws in addition to that adhesive.

Phillip Mitchell
06-07-2021, 9:43 AM
I would also use wide boards and not glue up.

If you select the grain with some care and intention and use some boards with mostly rift sawn grain, then cutting plugs that basically disappear is possible and you can face screw it from the top side with a oversized pilot hole and countersink.

Using rift sawn grain will also mitigate expansion and contraction / seasonal movement and result in a more stable tread that will remain flatter and quieter over time.

I think I would prefer to have screws in slightly oversized holes holding it all down compared to relying on construction adhesive on something that is going to move somewhat. The adhesive is going to try to inhibit seasonal movement, maybe a bit too much and if/when it breaks loose over time then you will have a loose stair tread and a problem to deal with on finished stairs.

Brian Tymchak
06-07-2021, 9:46 AM
...Being ones available at the big box stores (oak or oak veneer) are too short in length... The oak boards will be finished to about 1" thick, 11" wide, about 36" long (+/-)...

Home Depot shows 1 x 11.5 x 48 oak treads in both red and white oak. I've seen them in my local store. Are you sure you can't order them if they are not in stock?

Link (https://www.homedepot.com/b/Building-Materials-Moulding-Millwork-Stair-Parts-Stair-Treads-Risers/Oak/N-5yc1vZbcrqZ1z0ubbm).

Randall J Cox
06-07-2021, 9:49 AM
I bought some stair treads at Lowes, red oak, finished, glued up from strips, same dimensions as you are looking for at Lowes. The ones I picked were dead flat. Used for a new top for my old Delta radial arm saw, where the top has to be dead flat.... They were reasonable at the time but that was a couple of years ago and with the price of lumber these days......... I couldn't have made them for what I bought them for... Randy

Brad Chenoweth
06-07-2021, 11:21 AM
I just used red oak treads from HD to build a set of housed stringer stairs. They're available in 36" & 48" lengths. They are built with basically stave-core construction and very thick veneer. They were dead flat and I'd expect them to stay that way. I go with those again over solid lumber. Just my .02.

Mike Burke
06-07-2021, 3:05 PM
My stair tread project from a 1 1/2 yrs ago. I bought my treads from Menards. They are solid wood. It took me a few trips to get enough Good ones with the color and grain I wanted. I prefinished them and then cut them to size. Used both adhesive and screws. I added 2x4s to the sides and stingers for some thing solid to fasten to and filled the finish screw heads with colored putty. On some of them can't even find the holes. I haven't had any trouble at all with them.
459085459086

Tom M King
06-07-2021, 7:25 PM
I always went to extra effort to avoid glued up treads. These were 27 years old, a few years ago, when I took this picture.

Mel Fulks
06-07-2021, 9:49 PM
Depends on the job. On a couple of multi-million jobs company bought the best white oak they could get. Then we ripped off any flat grain
and set it aside for for more humble use. All glue ups were matched so that it was difficult to see that they were not one piece. Boss told me
the buyer’s wife was insistent that they be the best and that she cried tears of joy when she saw my “Frankentreads”. That house was 5
million in 1980. One thing we did on all stair jobs was put the best stuff toward the lower part of the run. “That’s where the clients judge
stairs, time they get half-way up they are tired of look’in at ‘em “.

Mel Fulks
06-07-2021, 11:02 PM
If you are not routing out the string boards to receive the treads and risers ,then I would nail thru string boards ,then put glue blocks under the tread ends and behind the risers. We always used dado set to plow out the treads to receive the risers. Glue blocks all the way across
after assembly. We usually bought 5/4 oak for treads that we made, basement stairs and such we would usually use factory treads or any
that we had rejected for main stair. Your nailed on stringer would get covered by a better piece of wood. I think you are gonna need 5/4
wood,and if you do buy that ....then I would make treads 1and 1/8th thick.

Mark Wooden
06-08-2021, 9:23 AM
If you are not routing out the string boards to receive the treads and risers ,then I would nail thru string boards ,then put glue blocks under the tread ends and behind the risers. We always used dado set to plow out the treads to receive the risers. Glue blocks all the way across
after assembly. We usually bought 5/4 oak for treads that we made, basement stairs and such we would usually use factory treads or any
that we had rejected for main stair. Your nailed on stringer would get covered by a better piece of wood. I think you are gonna need 5/4
wood,and if you do buy that ....then I would make treads 1and 1/8th thick.

+1 with Mel

John TenEyck
06-08-2021, 10:13 AM
I'm with those who said to buy veneered stave core treads. They do come in 48" lengths. We all talk about how you have to allow wood to expand/contract with the seasons, then seem to disregard it when it comes to stair treads. A 12" solid piece of quarter sawn white oak is going to expand more than 1/8" seasonally, twice that if it's plain sawn. Of course you can use solid wood treads, but don't glue it down; you have to allow it to move because it will.

John

Mel Fulks
06-08-2021, 1:19 PM
Many of us have seen old stair treads worn down by feet , there is something charming about it. But seeing that the treads are
movie prop stuff is jolting. I’m thinking that idea might have come from a guy who made his own paper-mache and tin-foil hard hat !
But for a carpeted stair ,I guess it’s okay.

Jim Dwight
06-08-2021, 6:44 PM
I redid one of my two stair cases several years ago. I buy trim in 16 and 17 feet lengths from a local lumber yard. I asked them about stair treads and they had them in various lengths and with and without the nosing molded on the outside edges if I wanted it (for open steps). They were also cheaper than other sources and they had them in stock. They are laminated of several pieces. Look fine to me.

I made 3 stringers for the staircase and I fastened the treads to the stringers with construction adhesive only when the tread would lay flat on the stringer and I added trim head screws through the tread when it wanted to rock. I later plugged the little holes for the screws with color matched wax. I also dado'd the risers and had little 1/4 inch wide pieces on the back of each tread to fit into these dados. That also helps secure the tread. The risers are painted softwood, screwed to the stringers with the screw holes plugged.

I could have had access from below if I had built in a different order but I wanted a coat closet under the staircase and I put up the drywall on the underside of the stringers before putting the treads on the staircase. So I did not have access.

The stairs and the coat closet are both working well. I rebuilt it because it did not have a single code compliant step on it. All the rises were too big and one was over 11 inches! Runs were also wide, like 14 inches, so I had room to put in a compliant staircase with consistent rises.

Jim

Tom Bender
06-09-2021, 3:22 PM
Perfinish in the most extravagant way you can. Allow at least a week for many coats and full cure.

The riser is a critical part of the tread above it. It should be loose from the one below so that one can move at the back.

BOB OLINGER
06-10-2021, 9:50 AM
I sincerely appreciate the replies. I was a bit premature in describing the job as I just found out (by cell phone) that the treads are 50"+ and there are 2 landings to deal with. So, it appears the premade 48" options are out (much to my disappointment). I will be personally inspecting the job site in the next few days. Looks like my best option is to buy the widest boards, trying to get rift sawn grain. Given the need for lengths, looks like I'll have to do some minimal glue ups if I can't get wide enough boards. Also, there is no access from below (to fasten the treads), so I'll need to consider other options. Stay tuned :)

Jim Becker
06-10-2021, 9:56 AM
Bob, thinking about my earlier advice to shoot for one piece, I think that if you can source primarily rift sawn, you can get the stability of a glue-up while all but eliminating that fact visually as some others have mentioned. Glue-ups do add to the workload, but given your "blind" attachment situation, may be helpful. And as has also been mentioned, screwing down with a counterbore and fabbing matching tapered plugs that "disappear" would not be an unreasonable way to cope with not having access from below. It's not an uncommon technique and can be justified for physical strength and the resultant safety. If you create a "whole bunch" of plugs and take your time with selection, you really can get most of them to nearly exactly match the grain pattern of the board they will live in permanently.

Meryl Logue
06-12-2021, 12:50 AM
Nice story

Mel Fulks
06-12-2021, 1:18 AM
Rona, I thank you for your kindness.....and please tell your friends that the movie rights are for sale !!

Kevin L. Waldron
06-12-2021, 7:37 AM
Have used this company several times...... Family business and we call them around here good old country boys....

Not associated with.

Last time we used them we had them make solid cherry risers and threads.

https://hardwoodstairtreads.com/