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David Justice
08-01-2020, 3:46 PM
I'm installing a new system in a new shop. The shop has 10' ceilings and I am installing the DC pipe first and the lights around it, so I would like to have the DC run as close to the ceiling as possible, if not attached directly to the ceiling. I haven't been able to find very much info on how to do this. I see a lot of info on hanging the duct several inches down from the ceiling, but not a lot on getting it close to the ceiling.

The main reason for this is I want it out of the way and I don't want it blocking ay lighting I have installed. Hopefully someone has done this and can help. Pictures would be so helpful.

Thanks!

Jack Frederick
08-01-2020, 4:46 PM
I would suggest 3/4 unistrut with the two part strap. Easy and secure.

unistrut pipe hangers (https://www.google.com/search?q=unistrut+pipe+hangers&client=safari&rls=en&sxsrf=ALeKk02mofNChlczcNuG9qWftYg0--HCPg:1596314582584&tbm=isch&source=iu&ictx=1&fir=aRCriioX5-IObM%252C9VL_WjbcXFFhhM%252C_&vet=1&usg=AI4_-kTcHkZwykFzH5PSwlb49buqa6wNUQ&sa=X&ved=2ahUKEwiE55Od7_rqAhVLLKwKHdIiCCwQ9QEwBHoECAcQI g&biw=1275&bih=641#imgrc=aRCriioX5-IObM)

Jim Dwight
08-01-2020, 6:46 PM
I used big hose clamps to secure my 5 inch duct, I got them from Amazon. I drilled a hole in them and screwed them to the wall which is OSB. On the ceiling, I did not have a floor joist where I wanted it so I screwed a piece of plywood (narrow like 2 inches wide) to two joists spanning where I wanted the duct and screwed the clamp to that. Works fine. I think the plywood I used is 5mm luan. It sags a little but hasn't failed to support the duct. 1/2 inch would be safer. (My ceiling is 5/8 drywall, there is a bedroom above my shop)

Steve Mathews
08-01-2020, 6:46 PM
I would suggest 3/4 unistrut with the two part strap. Easy and secure.

unistrut pipe hangers (https://www.google.com/search?q=unistrut+pipe+hangers&client=safari&rls=en&sxsrf=ALeKk02mofNChlczcNuG9qWftYg0--HCPg:1596314582584&tbm=isch&source=iu&ictx=1&fir=aRCriioX5-IObM%252C9VL_WjbcXFFhhM%252C_&vet=1&usg=AI4_-kTcHkZwykFzH5PSwlb49buqa6wNUQ&sa=X&ved=2ahUKEwiE55Od7_rqAhVLLKwKHdIiCCwQ9QEwBHoECAcQI g&biw=1275&bih=641#imgrc=aRCriioX5-IObM)

Second this idea. It's what I used to secure my vertical drops along walls. Or Sammy rod hangers and ordinary swivel pipe hangers. What are you fastening to - wood joists?

Dick Mahany
08-01-2020, 7:37 PM
I used 3/4" perforated metal hanging strap from the the local home center. Inexpensive and worked well.

glenn bradley
08-01-2020, 8:00 PM
I am faced with this same challenge in my new shop plans. Being a woodworker (we're a clever lot but, often too clever for our own good) I came up with several versions of a bracket that would screw to the ceiling joists and accept various retainers for the pipe. In the end I stopped, fell back, took a breath and did the math. A 10' section of ASTM-2729 (my 6" pipe of choice) weighs about 13 pounds (the figure used for shipping 100 feet divided by 10).

This led me to a simple milled hardwood 1-1/2" square block 6" long. This block can be supported by a centered, counter-bored 1/4" or 5/16" fender washer / lag screw that goes 2-1/2" into the joist either directly or through drywall. This allows for pivoting in the direction required. Perforated hanging strap screwed in at each end of the block is well within spec for this weight, especially if two or more support points are used.

438090 . 438089 . 438091

This is the method I will be going forward with unless something more complicated and time consuming worms its way into my head before I hang. My plan is to have the bottom of the pipe at ~ 8" below the ceiling. The lights will hang just below this to avoid shadows.

Steve Mathews
08-01-2020, 9:24 PM
Perforated metal strap is certainly economical but looks tacky IMHO if exposed. If that's not a concern nylon strap or steel cable might also be an option. But Glenn is correct in that metal ducts are not heavy and don't require the support as water filled pipe, etc. I used 3/8" rod to support my horizontal runs and had to laugh at myself during the installation because it was so overkill.

Bill Dufour
08-02-2020, 12:54 AM
I did it hillbilly and used automotive serpentine belt with a screw at each end. I figure the rubber transmits less vibration then plumbers tape. Now I would use the plastic plumbers tape. It was a pain to get a screw driven through the rubber belting.
Bill D

Bobby Robbinett
08-02-2020, 7:15 AM
I spent a lot of time researching ways and methods to hang dust pipe. The absolute best way (and most expensive) is to use actual pipe hangers in the size that matches your duct (see blastgate.com pipe hanger sections). Those pipe hangers can be mounted to the ceiling via 3/8” threaded rod and are available in single 3/8” rod or duel 3/8” rod hanging configurations. My dust collector uses a 12” trunk line and the corresponding pipe hangers in 12” were stupid expensive without factoring in the 3/8” threaded rod and beam brackets (my shop is a metal framed building which required brackets for the ceiling end of the threaded rod which added even more potential cost)

I decided not to go that route as each 12” hanger plus threaded rod and beam brackets came out to over $50 per mounting location of my memory serves me correctly.

I instead decided to use perforated metal strap. It works great, is easy to hang and if you take your time and do it neatly it looks good too. Maybe not as good as pipe hangers but not bad either.

Another option is steel wire or steel rope as it’s called. This stuff is fairly cheap and easy to work with. You just need some thimbles (the U shaped brackets for steel rope) and the corresponding wire rope clamps both of which are cheap. It also helps to get the cutting shears made specifically to cut wire or steel rope. They can be had for $25 or so.

Peter Kelly
08-02-2020, 8:40 AM
If you’re going to hang your duct tight to the ceiling, I’d suggest using these steel strap hangars from Ductmate. (https://www.grainger.com/product/DUCTMATE-Strap-Hanger-6PFZ3)
Run a screw with a washer through the center hole into a joist or anchor above and loop stainless hose clamp through, joining it loosely once in position. The hose clamp should be a few inches larger than the OD of the pipe so it can be left slack while you assemble everything. Cinch the hose clamps together once assembled using a nut driver in a cordless drill.

https://i.imgur.com/YCEuW4M.jpg?1

Jim Becker
08-02-2020, 8:53 AM
I used heavy, heavy plastic wire ties from the electrical section of the 'borg...24" long ones. While I used pieces of wood to provide something to loop the ties around and hang the duct, those hanger things that Peter shows are a really nice idea. I used the same method on my wall drops with. some pieces of 2x2 with drilled holes to contain the straps.

Steve Mathews
08-02-2020, 8:59 AM
If you’re going to hang your duct tight to the ceiling, I’d suggest using these steel strap hangars from Ductmate. (https://www.grainger.com/product/DUCTMATE-Strap-Hanger-6PFZ3)
Run a screw with a washer through the center hole into a joist or anchor above and loop stainless hose clamp through, joining it loosely once in position. The hose clamp should be a few inches larger than the OD of the pipe so it can be left slack while you assemble everything. Cinch the hose clamps together once assembled using a nut driver in a cordless drill.

https://i.imgur.com/YCEuW4M.jpg?1

Interesting hanger ... not expensive overall and I doubt you can get the duct any tighter to the ceiling than that.

Ryan Yeaglin
08-02-2020, 2:10 PM
Interesting hanger ... not expensive overall and I doubt you can get the duct any tighter to the ceiling than that.

Actually you can use a circle type duct hanger with bent tabs, drill a hole on center line opposite the tabs and screw/bolt that to the ceiling. Any sheetmetal shop should be able to make these for you.

Charlie Barnes
08-02-2020, 8:57 PM
I just recently finished hanging 6" DC pipe in my shop. I have 12' ceilings, but also wanted to keep the pipe as close as possible to avoid shadows from my flush mounted lights and maximize vertical space. I ended up using some scrap cedar I had left over from the trim and found some relatively inexpensive 6" metal pipe strap hangers on Amazon (2 for $13) (see link below). I cut pieces of the 1x4 cedar 20" long and anchored it into the ceiling joists. I had to put an extra block under each end of the strap since they weren't quite big enough to go around the OD of the pipe. I ended up painting the blocks to match the ceiling and blend in better. I considered other options, but they were either quite a bit more expensive or didn't look as finished.

https://www.amazon.com/6inch-Bracket-Stainless-Tension-Assortment/dp/B082NNHDZ7/ref=sr_1_2?dchild=1&keywords=6+inch+pipe+strap+hangers&qid=1596414379&sr=8-2 (https://www.amazon.com/6inch-Bracket-Stainless-Tension-Assortment/dp/B082NNHDZ7/ref=sr_1_2?dchild=1&keywords=6+inch+pipe+strap+hangers&qid=1596414379&sr=8-2)

David Justice
08-03-2020, 12:17 AM
Great tips everyone, thanks! I really like the clips posted by Peter with some heavy duty plastic zip ties. This sounds very quick, easy and cheap. I need cheap after putting the building up and buying the duct!

Tom Bain
08-03-2020, 8:04 AM
This is what I used. Not the cheapest option, but they work pretty much as advertised, for different diameters of ducting in the same system. I also like that they can be used on the ceiling or the wall.

https://woodworker.com/4-fazbracket-piping-bracket-mssu-140-483.asp

John C Bush
08-03-2020, 11:29 AM
A pro HVAC friend helped me design/install my DC metal ducting(was able to score commercial grade fittings and wholesale pricing) and in the commercial world they use 1" wide strapping-same gauge as the perforated "plumbers tape". It comes in a 50'(??) roll, you pull out and tin snip the length you need, punch a hole in each end(harbor freight sheet metal punch~~ $15), and drywall screw to the joist, etc. For vertical drops I cut a radius in 2X scraps to manage lateral movement/stability and then screwed to the wall(beams in my case). Very simple to do, cheaper than the plumbers tape, and if aesthetics are a concern they match the metal dusting-10' ceilngs a non issue. For joint sealing we used a paint on duct sealer that is a lot cheaper and much easier to apply that foil duct tape. Not pretty but it is water based so it cleans up easily and you just pitch the 1" disposable brush. I just reconfigured some of my 20 yr old ducting and the joints separate easily.Hope that helps.

Andrew Seemann
08-03-2020, 1:24 PM
I used pipe strap. Fast, cheap, simple, and effective. If you are worried about looks, it doesn't take much effort to make it look neat. It's a workshop, not a church.

Wes Grass
08-03-2020, 1:28 PM
92" ceiling, no other choice.

Most are fixed in place. This is one of a pair that can be slid off the pins to get a section down to open the garage door. The bases were made to span the joists for each location. Way too much time wasted on it, but at least it was a useful project.

Steve Mathews
08-03-2020, 4:55 PM
92" ceiling, no other choice.

Most are fixed in place. This is one of a pair that can be slid off the pins to get a section down to open the garage door. The bases were made to span the joists for each location. Way too much time wasted on it, but at least it was a useful project.


Nicely done Wes! Sure beats the perforated metal strap look.

Thomas Canfield
08-03-2020, 7:26 PM
I used 3/4" perforated metal hanging strap from the the local home center. Inexpensive and worked well.

That was what I used with at lag bolt at ceiling and machine screw and nut to make loop at hanging duct. To hang close to ceiling, use a couple of pan head screws each side. Duct is light and strap is cheap.

Rob Beaupre
08-07-2020, 12:11 PM
I know this was overkill but I made my own pipe hangers. 1/8" x 3/4" flat bar and I made a 6" jig to form the round bottom section, and then used a metal bending jig in a vise to form the top piece. I drilled holes to use 3/8" rod to connect the pieces together and to hang from the ceiling.

The ceiling rafters are exposed in my shop so I used unistrut across the joists and this gave me the flexibility to adjust/move them as needed. I like the industrial look as well. I couldn't bring myself to pay for these and even though making them took probably too long for most, I'm happy with the results.

438560 438559 438558

https://sawmillcreek.org/attachment.php?attachmentid=438557&stc=1&thumb=1&d=1596815505 (https://sawmillcreek.org/attachment.php?attachmentid=438557&d=1596816165)https://sawmillcreek.org/attachment.php?attachmentid=438556&stc=1&thumb=1&d=1596815531 (https://sawmillcreek.org/attachment.php?attachmentid=438556&d=1596816165)https://sawmillcreek.org/attachment.php?attachmentid=438555&stc=1&thumb=1&d=1596815580 (https://sawmillcreek.org/attachment.php?attachmentid=438555&d=1596816165)

Steve Mathews
08-07-2020, 7:24 PM
I know this was overkill but I made my own pipe hangers. 1/8" x 3/4" flat bar and I made a 6" jig to form the round bottom section, and then used a metal bending jig in a vise to form the top piece. I drilled holes to use 3/8" rod to connect the pieces together and to hang from the ceiling.

The ceiling rafters are exposed in my shop so I used unistrut across the joists and this gave me the flexibility to adjust/move them as needed. I like the industrial look as well. I couldn't bring myself to pay for these and even though making them took probably too long for most, I'm happy with the results.

438560 438559 438558

https://sawmillcreek.org/attachment.php?attachmentid=438557&stc=1&thumb=1&d=1596815505 (https://sawmillcreek.org/attachment.php?attachmentid=438557&d=1596816165)https://sawmillcreek.org/attachment.php?attachmentid=438556&stc=1&thumb=1&d=1596815531 (https://sawmillcreek.org/attachment.php?attachmentid=438556&d=1596816165)https://sawmillcreek.org/attachment.php?attachmentid=438555&stc=1&thumb=1&d=1596815580 (https://sawmillcreek.org/attachment.php?attachmentid=438555&d=1596816165)


Nice job Rob! I like the industrial look too.

Wes Grass
08-07-2020, 8:14 PM
Yeah, that's awesome.

Ed McEowen
08-07-2020, 8:41 PM
My shop ceiling is used barn-tin and my pipe at the ceiling is 6" HVAC. I screwed hooks into the joists and then hung my ducts via long zip-ties left over from a heating and cooling job - cheap, neat, easy, and effective.

Tom Bender
08-13-2020, 9:45 AM
If you have access to joists just install screw eyes and hang with wire. Quick, easy, cheap, inconspicuous, easily revised...

Stan Coryell
08-13-2020, 11:13 PM
We begrudgingly use this stuff called "gripple". I prefer "lollipop" hangers. Our standard hanger is 1" x 16 ga flat bar. If you know what you're doing, the lollipops take the same amount of time, but are significantly cheaper than "gripple". Google "bohn-combi"

Garrad Miller
08-15-2020, 7:57 AM
Jack chain to a ceiling wire eye lag.

Ben Rivel
08-16-2020, 11:01 PM
I ran borg 1x4 boards along the paths I knew I wanted ducting and then screws quick release pipe clamps to them and those hold the metal ducting to the walls. Pretty darn rigid once its all tightened down. Been up for years now.