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Derek Cohen
03-05-2018, 8:56 AM
I do not saw many mitres, however my wife has been suggesting I make several frames, and I must admit that my readiness to make a mitre fence for my Hammer K3 tablesaw was really about the challenge more than the eventual projects.


I had seen this mitre fence sold by Felder, and went oooh ...


https://s19.postimg.org/ms5olaa37/Felder_Mitre_Fence.jpg


Of cause the asking price is just silly. And then I watched this video ...


<a href="https://www.youtube.com/watch?v=BG9LRnB9-Hg" target="_blank">
https://www.youtube.com/watch?v=BG9LRnB9-Hg (https://www.youtube.com/watch?v=BG9LRnB9-Hg)


... which looks like an MDF version, and said to myself, "I can make that". And so I did (well better ... of course :) ).


https://s19.postimg.org/5u6nznb1v/image.jpg


https://s19.postimg.org/9117ja37n/image.jpg


The fences are extruded aluminium to which are fitted flip stops. These are essential for sawing exact and equal lengths. The parts were available from a local woodworking store, Timbecon.


https://s19.postimg.org/q1k3rynyr/image.jpg


The measurements are accurate ...


https://s19.postimg.org/42dp4ru9v/image.jpg


The angle adjuster doubles as a fitting, connected to the side of the slider ...


https://s19.postimg.org/nk8ckpbs3/image.jpg


The accuracy of the square end is all important. This was achieved with a bit of jiggling made possible as the end clamps had a small amount of adjustability built in ...


https://s19.postimg.org/vcz0cp4wj/image.jpg


Once done, the fence was set at 45 degrees to the blade ..


https://s19.postimg.org/v07m6i777/image.jpg


The first test cut was promising ...


https://s19.postimg.org/rglogo1wj/6-1a.jpg


This was just one side. The real test would be that the four corners fit as accurately and tightly ...


This is just a scrap, which was not an even thickness, but all corners were perfect!


https://s19.postimg.org/ckn594g83/image.jpg


Happiness is a successful jig :)


https://s19.postimg.org/5u6nzmvmb/1-2a.jpg


I have details of the build if anyone is interested.


Regards from Perth


Derek

Jim Becker
03-05-2018, 10:37 AM
THAT, my friend...is a worthy project! I hope you'll pardon me for copying it for sure...it's exactly what I need for the production work involved with my photographer client for her photo panels and for some other things I want/need to do. Wow...thanks for posting this!!

Derek Cohen
03-05-2018, 11:03 AM
Jim, I hope you do make it. That is why I posted the jig. Let me know if you need any details.

Regards from Perth

Derek

Rod Sheridan
03-05-2018, 11:07 AM
Looks nice Derek, a drawing would be nice.

I have 2 fences and 2 flip stops, that would be a good jig to use them..............regards, Rod.

Jim Becker
03-05-2018, 12:06 PM
I bookmarked this thread and put it on my "list" on the whiteboard in the shop. :)

I absolutely would like details of the build including more information on the extrusions you used.