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View Full Version : A dovetail a day (sorta) ... long winded



Augusto Orosco
04-13-2016, 11:19 AM
I am teaching myself to cut dovetails. I am in no rush, so I have been gearing up to it slowly but methodically. First, I made sure the tools would not be an obstacle. I have good chisels (LV PM-11s) and learned to sharpen them properly (enough to make curls from end grain pine).

Then I built myself a shooting board and got the LV shooting plane (I had been coveting that plane for a long time, so it was a X-mas present to myself). Mastering the shooting board proved harder than I thought, but due to my lack of attention. Since every video makes it look so easy, I carelessly set up the plane and went to town. I was getting all sort of inconsistent results! The problem was that I wasn’t setting the blade properly: It was slightly out of parallel to the sole, which was making the plane cutting more aggressively at the bottom of the board, ruining the perpendicularity across its thickness. Once I noticed and fixed my mistake, everything became predictable and was able to square up the edges of a board in just a couple of passes. The momentum generated by the plane really helps a lot; it is a great tool.

Then I practiced sawing plumb and square. I have both the LV and the LN dovetail saw, and both work great, but I prefer the slightly longer blade of the LN, the taper (easier to stop in time before I saw past the baseline on the opposite side) and certainly the looks. So, slight edge to LN and decided to stick with it. The ongoing post on how to saw square was helpful because it summarized well the key points I have learned in my readings (particularly Stanley C’s advice). To me, as long as I keep my wrist, elbow and shoulder on the same plane and relax, the cuts come up pretty decent. Can’t stress the relaxing part enough. Starting the cut was my biggest challenge: I thought I was relaxed and taking most of the weight off the saw, but the truth was that I needed to be even more relaxed. Once I achieve that ‘zen’ state, everything flowed nicely.
All this took some time, since I can only spend an hour or two at most late at night every now and then. But finally, I was ready to try the real deal. I bought Cosmans’ video and watched it several times until I was sure I understood every step. I read a lot (books, threads, blogs, etc.) and watched other videos to gather additional info, but committed mostly to Cosman’s advice to keep things consistent (tails first, fret saw, etc.). Just as with sharpening, most approaches will take you to the finish line with enough practice, but sticking to one method at the beginning is useful. By the third dovetail, though, I added Derek’s suggestion of creating a knife wall to the baselines because mine where not coming straight nor crisp enough. That proved very helpful, since it made registering the chisel very easily when paring to the line. Oh, and good light, with a flexible arm lamp. Unless you have eagle eyes, good light is critical!

So far, I have only 6 under my belt (and that’s generous, because three of them shouldn’t even count) but I thought I would share my progress, so others can see how things evolve for someone like me, with little time to practice and no natural skill whatsoever. Hopefully this will encourage others by seeing that even though you will be many woodworking hours away from Derek’s quality dovetails; with a little practice and attention you should get progressively better. I am hoping that once I have a dozen of them they will start to come up acceptable for furniture that can move up the ladder (literally… all I build right now is only acceptable for my basement shop!)

So here they are, chronologically from left to right. The first one was purposely a ‘junk test’. I wanted to get a feeling quickly of where to focus my attention the most. As you can see, it is just a big mess, and I even splitted the board when hammering it together. As crazy as it sounds, it was very useful; it gave me a sense of how tight is too tight to split a board, among other things. The second one is just funny. See what I did there? Even after marking the waste, I removed the tails, and then proceeded to mark the pins anyway. When I was finally done, I tried putting it together… only then I realized what a doofus I was. But in my defense, did you noticed the date? I had my IPad streaming live the men’s NCAA championship game, so I think I should be forgiven for not paying attention!
The third one is missing a tail… I had to cut it down after I started removing the non-waste side again. The reason? Well, look at the date… I was watching the women’s NCAA this time.
The fourth one looks better in pictures than in person. It is severely out of square, the inside corner (not shown) has some noticeable gaps and it was just too tight and needed too much hammering. Also, see the little nick on the far right tail? Even after marking the waste, I began cutting the tail with the fretsaw. Again! What’s wrong with me? Anyway, I stopped myself earlier this time and corrected, but the nick is there to remind me of the obvious lesson: Pay attention!

For the fifth one, I wanted to experiment how important was to saw “to the line” vs. just splitting the line for the pins (given how tight my previous dovetails where and how much hammering they required). So now I now, it looks worse than the previous one for sure, and is too loose and “gappy”. It went down just with hand pressure. Not horrible; probably could survive with glue; but the point of the dovetail is to have mechanical strength.

That leads me to the sixth and last one so far (last picture, by itself). Much better, but still quite a way from furniture quality. Yet, I am very happy with the progress and can see that eventually I will get there. This one I had to re stablish one tail because it wasn’t square enough (I think I am going to get one of those dovetail squares; I see their usefulness now), but the only reason I did it is because now I can recognize mistakes better and in time. So I call that progress. This one I cut the pins to the line, but not close enough; it still required too much hammering to fit them (ironic, though; I thought with hand tools I could work late while the family sleeps because of the lack of noise, but my hammering woke up my wife sleeping in the second floor. As it is our agreement, I keep my cell on the shop so she can text me to stop if I am making too much noise). There are also some imperfections along the baseline, resulting in gaps. Also, one of the pins wasn’t straight enough, so there is a vertical gap on one of the walls. The biggest improvement I need now is in paring to the baseline and make sure I am truly plumb with the chisel.

So that’s it for now. Sorry for the long winded post, but I hope a rookie perspective will be helpful to other with little skills, just like me.

Chris Fournier
04-13-2016, 11:25 AM
At various times in the shop I will come in and blast off a dovetail as practice. I don't use the joint enough to maintain a skill set. When I pare to the baseline I come from both sides and I undercut towards the centre of the board which give a tight and tidy joint.

I like your approach and hope that you are enjoying the process of mastering the dovetail!

lowell holmes
04-13-2016, 11:32 AM
Why don't you start making candle boxes. It will make your dovetail quest more interesting and rewarding. The boxes are favored by ladies to be used for sewing or any number of uses. Making the four corners square with each other adds to your skill. The bottom just glues onto the sided. Mortising for the hinges also introduces another skil.

https://encrypted-tbn1.gstatic.com/images?q=tbn:ANd9GcRApHsIo0HmQcBbW0zVXZK8ilwQSAA6W YwwObnQGlAQMZyBpTYE

Augusto Orosco
04-13-2016, 12:40 PM
Why don't you start making candle boxes. It will make your dovetail quest more interesting and rewarding. The boxes are favored by ladies to be used for sewing or any number of uses. Making the four corners square with each other adds to your skill. The bottom just glues onto the sided. Mortising for the hinges also introduces another skil.

https://encrypted-tbn1.gstatic.com/images?q=tbn:ANd9GcRApHsIo0HmQcBbW0zVXZK8ilwQSAA6W YwwObnQGlAQMZyBpTYE
That's a very good approach, but for me, I work better focusing on one very specific thing at a time. Because of the limited time I can devote to this, I need to maximize repetitions in order to build the skill. Your box is pretty neat, by the way!

Andrew Pitonyak
04-13-2016, 1:45 PM
Who told you that you cannot make furniture with those dovetails?

Of hand, I think it looks like you are doing great. When you start feeling cocky about how good you are, switch to a very hard wood; sorry, that is an evil suggestion.... soft woods and hard woods behave differently since a wood that is hard does not have as much give to it.

I like your wordy description... Keep it up!

David Eisenhauer
04-13-2016, 2:11 PM
Same here - The end ones look good enough to use and, as you said, it will only get better as you continue on. Maybe blow off the ball games when sawing though. Just my take anyway.

Mike Brady
04-13-2016, 4:12 PM
Now that's what we're talking about! They look great. Exactly the way I started and still keep up my skills...doing one corner every couple of weeks to stay in shape. Like you, I have a couple of saws so I switch them up just to prove to myself that it's the sawyer, not the saw. As you know now, accurate marking is the key element to dovetail success. One thing that I tried that was a decent training aid was the blue tape method of transferring profiles from board to board. By cutting the outline of the (tails first) and sawing right next the remaining tape, I got joints to fit right off of the saw.

Augusto Orosco
04-13-2016, 4:18 PM
Now that's what we're talking about! They look great. Exactly the way I started and still keep up my skills...doing one corner every couple of weeks to stay in shape. Like you, I have a couple of saws so I switch them up just to prove to myself that it's the sawyer, not the saw. As you know now, accurate marking is the key element to dovetail success. One thing that I tried that was a decent training aid was the blue tape method of transferring profiles from board to board. By cutting the outline of the (tails first) and sawing right next the remaining tape, I got joints to fit right off of the saw.

Yes! I have been considering the blue-tape aid, which I read on Derek's website. My first inclination was to try without it because it adds another step to the process; but I am realizing that cutting to the line is the hardest part of the sawing, so perhaps that will help me improve until eventually I don't need it anymore.

Andrew Hughes
04-13-2016, 4:34 PM
I agree with Lowell,start making boxes even if it doesn't have a lid you can still use it to hold nick nacks.Then replace it with a nicer one as you progress.You will progress faster when your making something useful.
Life is too short to mess with useless corners.
I did eyeball your work looks good to me.

Gary Cunningham
04-13-2016, 9:57 PM
No shame in your game. My dt's are nowhere near as nice.

lowell holmes
04-14-2016, 8:55 AM
That's a very good approach, but for me, I work better focusing on one very specific thing at a time. Because of the limited time I can devote to this, I need to maximize repetitions in order to build the skill. Your box is pretty neat, by the way!
I've made several candle boxes, but that's not one of them. I don't have pictures of one of mine, that one came off of the internet.

lowell holmes
04-15-2016, 1:00 PM
Making candle boxes is like making furniture, but smaller projects. You can finish one and move on.

My wife made a thread box out of one I gave her. My daughter-in-law keeps hers out and puts notes and bills in it.

My wife's bridge ladies all treasure theirs.

You will find it more rewarding than just making practice joints.

You also will learn to insert slivers of wood into a joint that didn't make up. Don't ask how I know.:)

I like to use cherry when making candle boxes. Walnut makes beautiful boxes.

Augusto Orosco
04-15-2016, 1:09 PM
Well, I can think of many uses for those boxes. I will be beginning a dovetail-heavy project soon, but for keeping up the skill in the future, I think I will adopt your approach. Sounds like great gifts for friends and family.

Mel Fulks
04-15-2016, 1:22 PM
Seen some fine furniture that did not have dovetails that good. Think the makers were more concerned about design. Candle boxes are a nice thing to make and use. There are a variety of forms. I made some like an old one that hangs on wall and has vertical slide front. Used nails.

Augusto Orosco
04-16-2016, 9:32 PM
Getting better. I bought a Sterling Woodworks Dovetail Square to help me diagnose my mistakes and it arrived today, so I spent a few minutes on the shop whipping another dovetail (where, more than "a few", really). The square proved extremely helpful.

This one took me a fourth of the time than the first one, and more importantly, it's finally going in square. And it got seated with reasonable amount of pressure: Hand pressure for the first third and some moderate to light hammering for the rest. Nothing compared to the furious hammering needed on the previous one. The shoulders are dead on, and the pins look quite tight (getting much, much better at sawing to the line). Still a few small gaps where the tails get seated, which seems to be a consistent mistake with me. With the square it was now easy to pinpoint that I am overshooting the base time some times (I think due to some compression), resulting in one edge becoming "lower" than the other. So does the next thing to focus on (I have been paring slowly and biting little by little, by I will try getting even closer to the line with the chisel before going to the final chopping on the marked line) Also, in a couple of instances, I can also see than I am sawing a tiny bit below my baseline.

Time to start trying something for real (candle boxes? :D)



335843335844335845

Augusto Orosco
06-29-2016, 4:02 PM
After the last dovetail for practice, here's my first ever dovetailed box, and a big one it is. It's for my tool chest, 24"x36"x21". Not bad for the first attempt. Some gaps here and there, but it will be painted anyway. And it glued up square which is quite a relief.

Things that really helped me get this done more neatly was using Derek's blue tape trick for the pins and clamping a quick fence on the base line to make sure my chisel paring was true vertical. Using the fence ended up speeding up my chopping job a lot because I wasn't worried about vertical. I consider the fence 'training wills', though; I will keep practicing without it to get used to feeling true vertical with the chisel.

339978

Kees Heiden
06-29-2016, 4:16 PM
Great work! I don't really see any gaps from here.

Jim Koepke
06-29-2016, 4:59 PM
Most times the gaps can only be seen by the maker.

Nice tool chest Augusto.

jtk

Pat Barry
06-29-2016, 7:23 PM
Nice work on this cabinet!

Augusto Orosco
06-30-2016, 1:21 PM
Thanks, gentlemen!

Fll disclosure: That's the glamour shot, showing the best side. There are some small gaps on the other side. Enough to notice from a short distance, but not too big. The pain will definitely cover them up

Jim Koepke
06-30-2016, 2:03 PM
Thanks, gentlemen!

Fll disclosure: That's the glamour shot, showing the best side. There are some small gaps on the other side. Enough to notice from a short distance, but not too big. The pain will definitely cover them up

If they bother you at all, thick shavings or shims can be glued into the gaps and then trimmed to hide them from all but a well trained eye.

jtk

Augusto Orosco
01-05-2017, 1:41 PM
Forgive my snail pace... this is my second set of dovetails; this time for the tills of the tool chest. Blue tape still invaluable for this (particularly with the walnut fronts), but I don't need a fence anymore to pare waste vertically!

This is the best side, but the other side are not horrible. Still a lot of room for improvement, but am pretty happy with where I am right now.

David Eisenhauer
01-05-2017, 3:31 PM
Looks very good from here. What angle are you using for the tails/pins? You are right about blue tape and walnut. I can't see anything on dark wood without the tape and it is easier to cut to the tape than a line anyway.

Augusto Orosco
01-05-2017, 3:43 PM
Looks very good from here. What angle are you using for the tails/pins? You are right about blue tape and walnut. I can't see anything on dark wood without the tape and it is easier to cut to the tape than a line anyway.

Thanks, David! The tails are a 6:1 ratio. I do tails first.

Jerry Olexa
01-05-2017, 11:16 PM
Those DTs look GREAT!!! esp if training and intro....Thanks

Mike Henderson
01-05-2017, 11:22 PM
Your dovetails look great!

One thing I found that helped my students (in my hand cut dovetails class) is a device like the one sold by LV (http://www.leevalley.com/US/wood/page.aspx?cat=1,42936,42941&p=72730). It allows you to check whether your tails are square on the sides. I use a slightly different tool but it does the same thing, and the LV is lower cost. You can't use a regular double square because the blade is too wide to get between the tails.

LV shows a picture of how to use it in the link I posted. Having a storage case for it is a good idea because the small end of the small blade could be bent if the tool knocked around.

Mike

Herv Peairs
01-06-2017, 1:27 PM
Thanks for this thread, Augusto. We noobs traveling in your wake greatly benefit from threads like this.

Herv

Augusto Orosco
01-06-2017, 2:28 PM
Your dovetails look great!

One thing I found that helped my students (in my hand cut dovetails class) is a device like the one sold by LV (http://www.leevalley.com/US/wood/page.aspx?cat=1,42936,42941&p=72730). It allows you to check whether your tails are square on the sides. I use a slightly different tool but it does the same thing, and the LV is lower cost. You can't use a regular double square because the blade is too wide to get between the tails.

LV shows a picture of how to use it in the link I posted. Having a storage case for it is a good idea because the small end of the small blade could be bent if the tool knocked around.

Mike

Yes. Mine is not from LV but from Sterling Tools; it really has helped me diagnose and correct issues, I love it!


Thanks for this thread, Augusto. We noobs traveling in your wake greatly benefit from threads like this.

Herv

Glad it helps! After sawing/coping/chopping/paring about 100 pins and tails (which is really a small number) the improvement has been dramatic. And more importantly, I am better equipped now to better identify what specific aspects of the process need the most improvement. As with everything, it is a matter to get your hands dirty and get going.