PDA

View Full Version : Newbie Notes - Lessons learned while flattening my workbench



Frederick Skelly
03-02-2014, 10:45 PM
As you know from earlier posts, I just flattened my bench. It was a learning experience, for sure. So I thought I'd jot down my thoughts and observations in an effort to help another newbie, some day. I know it won't help you "old hands", but every one of you helps me, every single time I ask. So this is kind of a "pay it forward" thing. I hope no one will mind, and I won't mind if anyone more experienced corrects my thinking. The idea is to help the next newbie.

1. I found it far harder than Rob Cosman (RC) or Christopher Schwartz (CS) made it look. (I spent most of a weekend doing this.) In hindsight, that shouldn't have been a surprise. Experienced guys always make things look easy, because they've been practicing for years. I'd surely fail miserably if I watched a Baryshnikov video and then tried to dance ballet. (Probably hurt myself too.) Why should using hand planes be any different?

2. Don't try to hog off material using your arms. I'd planed small pieces, but hadn't tried to flatten a long wide surface before this. My technique was horrendous and I was ready to give up hand tools after 4 hours of this punishment. Then, the guys told me "This is more like judo than weightlifting" - use your hips, legs and body - not your arms. Once warned, I think I finally got into a crude rhythm for doing that. Far more practice is required. This is probably not something one can learn (well) by reading it in a book. Better to find a good video or call someone at the local woodworking club to develop a more refined technique. (Judo - I liked that.)

3. If the edge on your bevel-up plane iron is chipping, try increasing the angle of the microbevel. I was using a LV BU Jointer for the basic flattening. (CS said to use a 7. RC said use an 8. Hence my choice.) My bevel was 25 degrees plus a 2 degree microbevel - 27 deg total. But the edge kept chipping and it was causing me to take more time re-sharpening than I wanted to - I had to keep going back to 600 grit, then 1200 grit, then finally honing on my 6000 grit Shapton. When I increased the microbevel from 2 degrees to 5 degrees (30 deg bevel, total), the chipping stopped. I wouldn't have believed that 3 degrees made such a difference until I tried this myself.

4. Don't get too hung up on tolerances. I started off trying to make the bench 0.004" flat over 38" (the length of my LV straight edge). I got nowhere near. But I did get down to 0.02" - 1/50th of an inch - using just my jointer plane. Being a hard-heard, I then set a goal to make it 0.01" - but no more than that. You can drive yourself nuts chasing close tolerances - especially in wood, a material that changes daily. So I switched to my Smoother and started working the highs and lows after making the "topo map" described later. As a valuable side lesson (for me, anyway), I got real insight into why it costs more money to work to closer tolerances - simply because it's a whole lot more work to hit 0.01" than it is to hit 0.02". You have to keep checking and tweaking and re-checking and re-tweaking. I knew that intellectually, but now I know it from experience. Experience is hard to beat.

5. To get it really flat, make a topographical map on your benchtop. Get out your straight edge and a pencil. Put the straight edge on the left end of your bench, parallel to the end (perpendicular to the length). Check for flatness with a feeler gauge. Mark the low spots and high spots. Then move the straightedge 1 or 2" to the right and repeat. When you get to the right edge, you're done. Now, turn your straight edge 90 degrees and place it along the back edge of your bench, parallel to the length of your bench. Repeat the feeler gauge work in this direction. Now you know where to take off material. (Thanks Chris Fournier!)

All-in-all, this was a painful but valuable experience. Now that it's done, I'm glad I attempted it. Now I just need to go work on my planing technique.

Thanks,
Fred

Eric Schubert
03-02-2014, 11:57 PM
I'm the newbie that you're aiming this post toward, and I really appreciate the insights you've put down here. It may be a while until I build my own bench, but these thoughts will be helpful in getting me down the right path as I start using hand planes.

I have to ask. Did you hit your goal of being within 0.01" over your 38" length?

Anthony Moumar
03-02-2014, 11:59 PM
Awesome, thanks for sharing. I hand the some problem when I started using hand tools. I couldn't plane for more than 30 minutes with out getting really tired because I was only using my arms and not my whole body. Besides dull tools I think that's the biggest issue people have with hand tools when they're starting out. Using the correct technique makes a huge difference when planing and sawing. It's sad that so many people get turned off using hand tools because their saw isn't sharpened right or they just need to change they way they're working a bit.

I just oust checked my bench and it's flat within 0.02". When I flattened it a while ago it was a bit better but I've never hand any problems with it. Looking at some the benches I've seen professional and old time woodworkers using I don't think it's as big of an issue as people make it out to be. I've seen professionals that just use and old door on saw horses who produce some very nice stuff.

Eric Brown
03-03-2014, 12:11 AM
I have also found that using a tooth blade knocks down high areas quickly. Wax helps too. Even a small fan to keep you cooler. A bench brush and dustpan to keep things clean. A jig to drill 3/4" dog holes. When you are done and start using the bench is when the fun begins. Enjoy.

Matthew Hills
03-03-2014, 12:33 AM
Heavy cambered #5 is *much* faster than trying to gross flatten with a jointer.
Your advice to make the topo map (i.e., figure out where you need to remove material) is right-on.
And I also found a toothed blade to be very useful, especially if you have areas with knots or reversing grain that might otherwise result in really ugly tear-out.
(my bench top still has a little texture from this toothed planing)

Matt

Jim Koepke
03-03-2014, 3:20 AM
I know it won't help you "old hands"...

Even us "old hands" might learn something new or have the old reaffirmed.


This is probably not something one can learn (well) by reading it in a book...

Reading and watching supplies the intellect with which we can step up to the bench and provide the muscle.


I knew that intellectually, but now I know it from experience. Experience is hard to beat...

Putting the muscle into what we know intellectually is what provides experience.

[QUOTE]Now I just need to go work on my planing technique...

It just takes time and repetition, lots of repetition.

jtk

Frederick Skelly
03-03-2014, 7:15 AM
I'm the newbie that you're aiming this post toward, and I really appreciate the insights you've put down here. It may be a while until I build my own bench, but these thoughts will be helpful in getting me down the right path as I start using hand planes.

I have to ask. Did you hit your goal of being within 0.01" over your 38" length?

Im glad it will help. I wanted it to!

I did hit the 0.01, within the tolerances on my measuring devices! At least until that wood expands/contracts. :)

Fred

maximillian arango
03-03-2014, 9:01 AM
Thank you for sharing I know this will be helpful when plane my first large area.

Frederick Skelly
03-03-2014, 6:37 PM
Thank you for the kind words and encouragement, folks.Fred

Winton Applegate
03-04-2014, 1:20 AM
using a LV BU Jointer for the basic flattening

See I would have used a scrub cross or diagonal TO FLATTEN.
and
my big old straight edge.
Jointers are for JOINTING. If that.
Point it down THE EDGE of a long board and walk along.

They are too heavy to go back and forth with a few thousand times. (more like a few ten thousand times). Unless you like exercise and as you say "punishment".

Then a jack to smooth but not to take off much thickness for flattening and then finish plane to make pretty and smooth.


I wouldn't have believed that 3 degrees made such a difference until I tried this myself.

Thank you !
Not so much physics but
GEOMETRY.
The importance of proper 'FACET" geometry is huge in some situations.


LV straight edge
If your LV "straight edge" is like both of mine you were fighting an unwinable battle.
They have to be straight to make a flat surface. AND when JOINTING and checking TWO boards that will be glued together . . . . the error can be twice the error of the straight edge. Must have been how the questionable practice of a "sprung" joint got popular. People couldn't make em join right so they called the gap "beneficial".

Hence my suggestion to all to buy real straight edges.
or
have experiences like yours with butt joints in thick wood glue ups and bench flattening.

It is possible to Fettle the cheep straight edges
IF YOU HAVE A REFERENCE TO CHECK IT WITH
which I do.
They'er not flat/straight. At least mine were not and lead to perplexing results until I started checking them out for accuracy.



You can drive yourself nuts chasing close tolerances - especially in wood

Nooooooo
Wood is easily planed to fantastic tolerances. (try planing steel Ha, ha).
You can drive yourself nuts chasing close tolerances -
WHEN YOUR TOOLS AREN'T MADE TO CLOSE TOLERANCES ! ! !


A material that changes daily.
Here in Colorado my ebony straight edge (winding sticks) that I made hardly changes year to year. I can't detect much of any change checking it on a Starrett pink granite surface plate.


Get out your straight edge
Now you'er talking
but
loose the pencil
use a lumber crayon. It is wax and lubes the plane sole to a small degree as it travels over the marks and is far easier to see

and more fun to play with.


Mark the low spots and high spots.

For the most part take the straight edge over the surface and where ever it pivots on a high spot mark that and plane it after you go over the whole bench.
The low spots will take care of them selves.

I use winding sticks FOR ACROSS the bench , see "ebony" above.
Plane until the whole bench is slightly hollow, no pivoting of the straight edge or winding sticks and the winding sticks parallel all along the length. I use three winding sticks. One on each end and one traveling the middle.
Once all is ever so slightly hollow then plane the perimeter with the finish plane to get to that elusive what ever you are aiming for.

Sharp blades are HUGE for this. Once your blade gets dullish DO NOT ADVANCE it to get it cutting again. That throws off the surface you are trying to keep flat.


planing technique
I would think after all that work you have perfected your planing technique.

Go have a beer and pat yourself on the back.

Winton Applegate
03-04-2014, 2:00 AM
You can easily see blue lumber crayon in these two photos.


I used to use red for the low spots but I don't think it is really all that important to do looking back.


http://i801.photobucket.com/albums/yy298/noydb1/hereandthere_zps40f4961b.jpg (http://s801.photobucket.com/user/noydb1/media/hereandthere_zps40f4961b.jpg.html)


http://i801.photobucket.com/albums/yy298/noydb1/GoingfasterthanIthoughtitwould.jpg (http://s801.photobucket.com/user/noydb1/media/GoingfasterthanIthoughtitwould.jpg.html)


Ebony winding sticks / straight edges


http://i801.photobucket.com/albums/yy298/noydb1/IMG_0081_zps1b0d98f8.jpg (http://s801.photobucket.com/user/noydb1/media/IMG_0081_zps1b0d98f8.jpg.html)

Fitzhugh Freeman
03-04-2014, 2:37 PM
Yes, thanks for posting this. I'm a bit behind you. It is this side of woodworking that pleasantly surprises me.... People share what they've learned just to help others in what is generally an essentially solo process.

1) they make it look easy through practice and editing. Wow, he built that whole thing on the time or took the dvd to play? Well, not really.
I was watching Tom Figden videos and was surprised that some things he did were not all dance like smooth motions. He would have the plane stop and have to push through it, for example. Considering what he makes I really doubt it showed any lack on his part, rather that my expectations of what it should look like to see a real expert work was misinformed by all the videos and still photos that don't show that. I found it encouraging.
5) I also resorted to the topo map approach. On my case the 13x66 boards are very wavy and twisted because they were test scraps by a guy with a new to him, quite used portable lumber mill who was making a log cabin. The band saw blade was NOT tracking. I used a scrub plane for most of the heavy lifting. I found I had to focus on the diagonal much more than others because of the twist with the wave of the face distracting me I had a hard time understanding the real overall shape of the surface. Turned out it had a saddle shape, only with the saddle rotated so the high points were at opposite corners. I'll try the lumber crayon next time instead of pencil.
Posted from phone so pleases ignore any crazy word choices etc.
I can't understand how anyone could plane without wax, especially with an iron plane! I just have to find a better easy to apply it than paper towels.
Thanks for sharing what you're learning.

Jim Koepke
03-04-2014, 3:22 PM
Yes, thanks for posting this. I'm a bit behind you. It is this side of woodworking that pleasantly surprises me.... People share what they've learned just to help others in what is generally an essentially solo process.

[snip]

I can't understand how anyone could plane without wax, especially with an iron plane! I just have to find a better easy to apply it than paper towels.
Thanks for sharing what you're learning.

There are likely as many reasons for "sharing" as there are people who share.

There is always the "just in case of karma" approach. The teaching goes around then comes around...

There is the "to learn a little, teach a little" school of thought. "When one teaches, two learn." (not sure who said that)

There may even be the "thumping on the chest and look what I did" principle.

Then again, friends share with friends. That is what friends are.

No matter we all benefit.

There are also many ways to apply wax.

Mostly there are pieces of candle wax around my shop that are used for this. Just remember to go from heel to toe when applying. There is also a rag saturated with furniture wax. This is used to rub down the planes after use or to rub on the blades as the last step after sharpening on water stones. It is also sometimes used on the sole for a quick speed boost.

You could always make a wax box secured by a dog hole to sit on the bench for dragging the plane over. Some use a rag like a wick for the same purpose.

jtk

Jim Matthews
03-04-2014, 6:47 PM
I have a round "puck" of wax left over from my hockey days.

It's easy to find, if I drop it.
I don't like having liquids on my bench,
but I'm a slob.

A little paraffin really works, and it's oh so cheap.

No smell, and my dog won't eat it if I drop it on the floor.

********

The making of a bench is a huge undertaking.
I value my time too much to expend the effort required to build a proper bench.

While I admire the determination of those that laminate, straighten, flatten and outfit benches
I cannot fathom why someone would go to all the trouble. Even if you value your time at minimum
wage, it's cheaper to just buy outright.

But whadda I know?

Jessica Pierce-LaRose
03-04-2014, 7:30 PM
One of the first things I learned from my first attempts at large flattening by hand -

Check often.

It's great to identify what needs to be worked, but until you get a feel for things, it's really easy to go from wind in one direction to wind in the other, or a board that's a little thick on the left to one that's real thick now on the right, and sooner or later you've got 1/4" lumber and a shop full of shavings . . . Stopping to check more frequently than you think you need to lets you figure out how much further to proceed and how the layout has now changed.

I think my first flattening jobs took much longer than needed not because it was long, hard work, but because I basically had to do it all over again (and again . . ) because I was little overzealous and enjoying the physical aspect of it more than I was paying attention.

Fitzhugh Freeman
03-05-2014, 1:22 AM
I cannot fathom why someone would go to all the trouble. Even if you value your time at minimum
wage, it's cheaper to just buy outright.

But whadda I know?
I actually get what you are saying, I just see it differently... I just enjoy making things. I assume we all do at that but I am more interested in the process than the results at this point. I am using the bench and building the tools I need as a chance to learn woodworking. I can end up with one really ugly bench and still get years of use out of it, but if I made equivalent mistakes in what I expected to be fine furniture, made with wood I can afford only at a stretch, I'd end up feeling dumb every time I walked post it in the living room. Do all the skills transfer to what I make next? Only if I screw up so bad I make another bench right away! Really, though, I am enjoying it. I spent long hours today making a draw knife, it is tempering in the oven now, even though the lady I'm getting some clamps from has one for $10. So perhaps there is a pride (or ego) thing happening. With $8 worth of steel, a few dollars for the brass nuts for the ferules, I guess I'm paying extra for the chance to make something that won't work as well as the old used one I could get tomorrow. Same with the bench.

Jim Matthews
03-05-2014, 7:20 AM
I am using the bench and building the tools I need as a chance to learn woodworking.

I have heard this before, and I consider it important to call out the pitfalls of shop furniture as a distraction.
The same skills can be honed making things that other people will use, and care for.

Benches are tools, pretty benches don't get used - the indignities and slights are too much to visit on a showpiece.

My first bench was kludged together and served well, now pressed into light sawing duty and staging.
My second bench was built by a talented local cabinet maker. It's beautiful.

He couldn't bring himself to use it, so it became a showcase for his skills.
He put models and sketchup renderings on it to woo clients.

He would be horrified to see what I've done with it.

Workbenches should be neat, functional and sturdy.
Pretty? That's counter productive.

* rant off *

Winton Applegate
03-07-2014, 11:55 PM
I cannot fathom why someone would go to all the trouble. Even if you value your time at minimum wage, it's cheaper to just buy outright.

Selling wood working to "wood workers" again.

It might be less "trouble" and cheaper to just pay someone to do ALL the woodworking.

Hey Jeeves . . .
make me a candle stand, I need something to take to the next woodworking show. I'll be upstairs taking a nap. Don't wake me when you are done just put it in the truck.

Why buy a Stradivarius; any violin will make screechy noises ?
Why have more than one size of clothes ? Driving around . . . trying on all those different things just wastes time. Any thing you put on will keep you warm and protect you from the sun (if you put on enough of them).

Comercial benches :


Are too light (but cost less for the stores to truck around)
The vises are crap (design wise, component strength wise, lacking size and mass and often have RAILS IN THE WAY)
Aren't flat; you still have to flatten it once you take delivery.
Have wimpy bases lacking in rigidity and weight.
Are made of less than ideal wood (I have never seen a commercially available purple heart bench but the touch of tack in the minute amount of excretion my unfinished bench . . . well . . . excretes is ideal. I find it a benefit I could not buy in any commercial bench).


I could probably go on and on
The experience of building my bench gave me the experience of working with massive (for me) pieces of wood that I probably would never have experienced in any of the relatively delicate cabinetry that I do otherwise. Where else am I going to learn to cut three inch dovetails in super hard wood ? By hand. Yes I could have used my nice Laguna bandsaw like Frank Klausz did on his benches. I chose to cut them by hand. I learned a lot that I can apply to other operations.
I used epoxy in the dovetails and had to really study up on the various formulations and optimal use of epoxy.
I would not have missed all this for the world.

I suppose if every waking minute in my shop HAD to be devoted to making a living then I could not make a bench.

If I had to work wood with out my bench . . .
. . . well . . .
THAT WOULD SUCK.
I would probably go looking for a different sport that was FUN.
AS FUN AS MAKING MY BENCH ?
YES.
I put countless hours in training to run marathons too.
Boy what a waste of time THAT WAS !
I sure don't want that time back either.
It was TOTALLY worth doing !
(for me)
YMMV

Winton Applegate
03-08-2014, 12:30 AM
For an example
I was watching Saint Roy cutting some tenons for a "Teacher's Standing Desk (http://video.pbs.org/program/woodwrights-shop/episodes/?page=2)" I think it was called. As always I turned it on part way through the show (I got to start collecting me some Roy DVDs).

He appears to be using a smallish commercially made bench (for what ever reason).
I kept telling my self, as I watched him work, that he was doing what he was doing so the camera angle would be best to get across what he was trying to teach.

The longer it went on I am not so sure.
So
He clamped a rail in the face vise and rip sawed a tenon.
but
the vise was kind of wimpy and the jaws kind of slick
so
what does he do ? He grips the work with his hand directly bellow the cut to keep it from pivoting between the vise jaws. If the saw had grabbed and jumped off of the work it would have sawed into his hand. If he had a tail vise like on a Klausz the back area would have supported the work and resisted the work pivoting, there would have been more vise jaw area to grab the work, the jaw would have been more rigid and would have gripped the work more firmly, he could have sawn perpendicular to the bench rather than get all up against the side of the bench to align with the cut . . .
. . . I noticed the vise flexing as he was cutting and the bench moving . . .
this was some fairly soft wood and fairly small so the bench would have been even more of a flexy squirrel to chase if he had been cutting some serious tenons in say oak.

Later he was drilling some holes for draw bored pins . . .
I swear I saw the bit drop through the hole and collide with one of the RAILS of the vise that are IN THE WAY.

I was wincing through the show as I watched.

I bet when the camera isn't on and he can focus things are done in quite a different modus operandi and with a better bench
I hope.

Winton Applegate
03-08-2014, 1:26 AM
ANY THING that is WELL MADE will be "pretty" to a master crafts person.
I find it telling that Frank Klausz used various contrasting woods to make his latest bench more pretty.
I used one type of wood because it was strong and avoided contrasting woods because I wanted it quiet looking. It HAPPENED to have a couple of pretty areas in the planks purely by chance.

Good thing I didn't go for the thick Zebra wood veneer for the top layer that I had toyed with in my mind. :rolleyes:
Although . . .
. . . it is never too late . . .
would have been infinitely practical . . . all that business in the grain would help hide dings and dents . . .
. . . hmmmmmm

Jim Koepke
03-08-2014, 2:16 AM
The making of a bench is a huge undertaking.
I value my time too much to expend the effort required to build a proper bench.

While I admire the determination of those that laminate, straighten, flatten and outfit benches
I cannot fathom why someone would go to all the trouble. Even if you value your time at minimum
wage, it's cheaper to just buy outright.

But whadda I know?

It appears Winton has already covered the "just for the experience" answer.

One problem is even if one values their time at minimum wage, it doesn't mean what becomes of the time not spent making a bench will put the money needed to buy a bench in their pocket.

When you start talking about a good bench you start talking about a lot more hours worked to pay for it.

When people ask about buying new compared to vintage planes a common point used to make a determination is whether one has more money than time or more time than money.

The person with more time makes their own bench and may be richer for doing so.

Using the mallets I have made has given me pleasure well beyond what is felt when using my "store bought" mallet. The Footprint mallet is a great mallet and has a much better fit than my first mallet. My second mallet has a better fit, sadly one face is cracked. My next mallet will have uniquely made features for my use.

jtk

Bobby O'Neal
03-08-2014, 8:04 AM
I think for the hobbyist, you can budget your money to feed your woodworking habit and whatever that amount covers (when coupled with your patience) is what you can justify spending on your bench. I have a 9' Roubo with inexpensive hardware for the vises and its made out of SYP. I have probably $200 in it. It is extremely heavy, holds work in anyway i have found to need so far, and is flat and solid. I do not care for how soft the material is and would certainly appreciate how nice Benchcrafted hardware would move in comparison to mine, but I could not justify having $2-$3k in a bench right now. It is purely a hobby that profits me nothing. It is 100% consumptive now. I'd like to build some commissioned pieces in the future but that's not where I am at the moment and that is fine. If I had more disposable income, that would change the story. But this hobby is far from free and it is only a small fraction of my life. The time and money spent on it should reflect that. If I stretched the timeline to the point I could afford the best materials, it would take so long that it would slow down the big picture of woodworking for me, tremendously.

To me, its like a guy making $40k a year and driving a $80,000 BMW. He can do whatever he wants, it just seems out of balance.

If you are a pro, or an amateur who does enough commissions to break even or just feel good about it, I'd say you just decide what your time is worth and buy the best stuff out there.

Brian Holcombe
03-08-2014, 12:53 PM
I built my bench, I feel is if I were out ahead of having purchased it even with my time involved in the process. I bought LN mechanical parts for the tail vise and for the scandi shoulder vise, and used rock maple for everything except for the face of the shoulder vice which I did in walnut and the tusk tenons which I did in rosewood.

I finished everything except the top, which I left with a planed surface to allow some grip. It gets dings and scratches, they are character; witnesses to the fact that it was used.

Frederick Skelly
03-08-2014, 12:58 PM
Since Im the OP, I should probably chime back in at this point FWIW.

A few years back, I had 2 weeks of vacation, no significant backlog of projects, and I was in the mood to build shop furniture. So I looked at several high end benches and challenged myself to make one just as useful, out of dimensioned lumber. Having lived with it a while, Im (still) really pleased with it. Now, Im in the tuning phase - re-flattening it, adding more dog holes, adjusting the face vise, etc. Like others, I learned a great deal building and tuning it- which for me is another reason I do woodworking. And I love building shop furniture that makes my life easier - my new (plywood) tablesaw stand ROCKS!

I totally "get" the point about making masterpieces for the garage and then not being willing to use them for their intended purpose. I personally never understood guys doing that, but thats just my view. (You should see my crappy looking but very functional router table!)

Finally, as I said above, I think Winton's bench is beautiful. But remember that he chose purpleheart because it met his specifications - not because he wanted to build a masterpiece. It sounds like hes going to use the heck out of it and take the dings, dents and scratches in stride. Nothin wrong with that, IMO.

Have a good weekend. Im off to drill dog holes!
Fred

Winton Applegate
03-09-2014, 1:10 AM
Kind of a stupid pun there on my part.


It sounds like hes going to use the heck out of

Yes I have. In fact I stopped part way before I added the face vise, once I got it far enough along it would grip big planks using the tail vise, so I could make our bubinga dining table. I used every bit of its strength and rigidity cross planing those I can tell you.

My theory, that I pretty much got from Frank Klausz, is you build a bench as well as you possibly can . . . a master piece of beauty and precision . . . a museum piece with spot lights on it and arrows pointing at it from the walls that say "The good stuff".
Then
act like a master (even if you are not one yet) and take care of it and be CONSCIOUS while using it rather than be a hack that drills through the work into the bench and then goes daaaaaahh.
So
That is what I do.
except for that one day

ONE GALLL^(*&^(^FRAZAFRAZA###%&$& DAY

When I couldn't hang onto my straight edge for the life of me and dropped it off the edge of the plank like three times in an hour and dinged the top each time.
:eek::mad:
Frank's Dad would have slapped him across the head.
I deserved as much.

One of these days I will just plane them off.
:p

Winton Applegate
03-09-2014, 3:03 AM
Two hundred dollars

Three thousand dollars

Obviously what I am going to compare with this changes when you take into account that you are making it your self and if you get good materials and do a good job and it winds up inexpensive but very good then forget my analogy. Your achievement is rare and to be celebrated but . . .
I am speaking how it usually works out and more along the lines of buying a bench now . . .

Lets compare to bicycles. REAL bicycles. A bicycle that is a small part of ones entire life but still . . .
a bicycle one regularly goes out and rides for a hundred (or two hundred) miles in a day. With like minded individuals. Club riders they/we are called.
now . . .
a MID PRICED bike is going to go for between three and five thousand dollars.
Do you hear what I am saying ?
About the same as a "high dollar" woodworking bench.
When I started serious bikes you could get the top priced bike, the equivalent of the ten thousand dollar, and I personally liked those old seventies steel and chrome and silver brazed bikes better than the generic carbon things now,
you could get the top priced bike in the early seventies for five hundred dollars. in the US. Maybe eight hundred if you went totally crazy with it.
The BEST !
A bench for three hundred.
Now days the good stuff costs. In time or in dollars.

I ride the very best custom bicycle available. I made it for my self twenty five years ago. Back then I lived for nothing else. Well maybe girls. But they had to ride a bike and fix their own flats.
Ha, ha, ha.
Same goes with my bench only I am just a mere nubie woodworker.
Guess I am kind of OCD. According to Mr. Wilson.

Heck I haven't even carved any linenfold or ribbon back chairs so I have a long way to go.

Jay Radke
03-09-2014, 6:27 PM
i can see your point to some degree. i put some money into my bench with the hardware, wood and most importantly the 6 days (8+ hours each day) I spent with Jeff Miller in his shop building it. When i consider all the hands on - nearly one on one teaching i got (there were only 3 of us in the class) it was well worth the price. i am a fairly handy person, can read and learn too, but nothing beats doing it to learn. learning from a great woodworker and teacher is hard to pass up. learned quite a bit and didn't have the machines i would have need to have built the sam bench at home. its nearly the same as the one that was profiled in FWW Tools and Shops Issue two years ago.

Mike Brady
03-10-2014, 9:40 AM
I have also found that using a tooth blade knocks down high areas quickly.

I have used nothing but my toothed blade in a 5-!/2 to do my bench flattening. When my bench was brand-new I probably wouldn't have, but now that I tune it for pure function and not aesthetics, the texture of the toothing gives the surface superior grip. I also don't put any finish on it as, as I did before. Two other big benifits: no tearout and the job goes very quickly.