Donald L Smith
01-31-2014, 1:03 PM
281259281260281261I am thinking about building a copy of Lee-Valley Apartment Workbench. It seems doable ( by me) with the exception of the workbench top. I plan on using hand tools for much of the work. I am currently working on boxes and relief carving projects that I can do in house where it is warm in the winter and cool in the summer as opposed to my garage workshop which is neither. The workbench indoors would allow me to work more comfortably all year round. My current thoughts on the workbench top is to either use a ready made laminated maple top and cut it down to size or use laminated baltic birch plywood. I am not confident in my ability to make my own laminated maple top. The plans call for the top to have a 1 inch deep by 3/8 groove on the back side where it meets the rear tool trough (for wood expansion I believe) with a 1/2 inch rabbet, but my plow plane will only cut 1/2 deep grooves. I am reluctant to try to make the groove using my table saw and dado blade as it would be a heavy piece to hold up on end. The pre made top I'm looking at is 60 by 30 by 1 3/4. The top I need would be 38 by 10 by 1 3/4. So I thought I could cross but the top to 38 by 30, try to make the groove and rabbet in the side and if successful, then rip the top to the 10 inch dimension. That way if I screwed up the groove and rabbet cuts, I could always rip off the few inches of my blunder and try again, since I have 30 inches to play with. If I used the plywood I can cut and laminate the (4) pieces to automatically form the groove and rabbit without any joinery work. Just a lot of gluing. The plywood would be about 1/3 the cost of the laminated maple top and less work. But not as nice. The plans discourage the use of a solid wood flat sawn top because of seasonal humidity fluctuations. What about quarter sawn oak with only one or two laminations to get the 10 inch width. Any suggestions? Has anyone built this workbench? Any advice would be appreciated.