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View Full Version : Successful Rockwell DP resurrection



Michael Mayo
01-27-2013, 11:09 PM
I recently purchased an old used Rockwell 15-017 drill press off of a Craigslist ad in my hometown. It was in pretty rough shape but it did run so I was able to talk the guy down to $100 and bought it. The only downside was that the table was broken where it mounts to the column. The PO had made a very poor welding repair on it using a mig welder which we all know cannot really be relied upon to fix something made of cast iron. I have a good friend who is a welder by trade and I asked him to take a look at it. We got together a couple of weeks ago and welded on the table for a whole afternoon. Welding on cast iron is not an easy task nor is it something that brings with it much hope of being successful but we tried anyway. We were able to get a nice repair on it but unfortunately when we tried to tighten the table to the post it cracked again. So we left it on the column and did some more welding and left it as is. I figured it was a lost cause and didn't want to waste any more time trying to fix something that was obviously not fixable. I proceeded to tear the drill press apart to do a good rebuild/restoration. It was a surprisingly easy machine to disassemble and I had it apart in about an hour. I order bearings for the quill and the motor and received those a couple of days later.

While I was waiting for the bearings I picked up a bigger sand blast cabinet at HF and put that together which was no picnic. But the bigger cabinet is a welcome addition as the old cabinet i had was very small and pretty much useless. I blasted all of the frame parts and wire brushed and polished all of the hardware. Then I primed the frame and sheet metal parts and then painted them in original battleship grey Rustoleum. It came out pretty nice if i don't say so. I found a replacement bearing for the quill pulley which is a special bearing that cannot be serviced but thankfully there is a company out there that is manufacturing OEM parts to restore some of these older machines. The bearing was $45.00 which wasn't too bad. The other bearing were about $20.00 from VXB. I also replaced all of the wiring while i was at it as the old wiring was completely shot and the insulation was just breaking apart.

I found a better table on Ebay that tilts and purchased it. It only has 1-2 small holes in it but other than that it looks pretty sweet. The old table only moved up and down the column and had no tilt function so this should be a beneficial feature. The table wasn't cheap but I needed one so I bought it and didn't think about it anymore. Today I went to re-assembling the drill press. Took me the majority of the afternoon to complete it but it is back in action and I should have the new table by Wed. I also picked up a keyless chuck on Ebay which only cost $25.00 shipped. It is a chinese made piece but is very heavy and looks very stout and precise. Time will tell once i get the table I will measure the runout but it should be a heck of a lot better than when i bought it as the quill pulley bearing had enormous amounts of play in it. So all told I have about $350 in to this drill press and I am happy with the endeavor. Can't wait to do some drilling on it. I have been doing all of my drilling on one of my Shopsmith machines and it is a passable drill press but doesn't come close to a real drill press like this Rockwell.

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I jst remembered I posted a pic of the drill press right after I bought it which gives a good idea of how it looked before I refurbed it. I have to remember to do the before and after shots.

http://farm9.staticflickr.com/8375/8372199364_5c0ccc7176_b.jpg

Gerry Kaslowski
01-27-2013, 11:17 PM
Nice job. Looks good.

Michael Mayo
01-27-2013, 11:55 PM
Thanks Gerry I get a lot of satisfaction out of refurbishing old machines and bringing them back to life again and they are usually much better than what is available new these days.

Ray Newman
01-28-2013, 12:01 AM
Very nice save! You are a custodian of old tools for the next generation....

Brent VanFossen
01-28-2013, 3:59 AM
Very nice. And that's a great-looking shop, too.

Matt Meiser
01-28-2013, 8:12 AM
Nice job. I picked one of those up at a garage sale on a whim a few years ago and resold it within hours. I kind of wish I'd held onto it--would be nice to have a second drill press and they don't take up much room. That model doesn't seem to be anything special feature-wise, but seems to be a good solid machine.

Sam Layton
01-28-2013, 10:18 AM
Great job Michael. Did you also replace the bearings in the motor? What a difference between the before and after. It will be nice when your table gets here. How do you like the sandblasting cabinet form HF? Does it work good?

The badges on the front of the machine, and motor look new. How did you clean them up? Sorry for all the questions.

Great job, Sam

pat warner
01-28-2013, 10:26 AM
Re-did mine. (http://patwarner.com/images/old_rock.jpg) Some slop in the quill pulley but still can drill to a mil.
Is your quill pulley squiggly? And if not how did you get the squiggle out of it?
It appears to play no role in the accuracy and precision of the tool but it does click and clack.

Todd Davidson
01-28-2013, 11:24 AM
Now I see who else in CT is on the lookout for vintage machines ;).....

Nice job on the restoration.....

Michael Mayo
01-28-2013, 4:25 PM
Now I see who else in CT is on the lookout for vintage machines ;).....

Nice job on the restoration.....

Todd,
You know who I am we met when I bought your Rigid Mobile base in Bridgeport. And yes I am always on the lookout for older iron as it is cheap and easy to resurrect and put back to good use.

Michael Mayo
01-28-2013, 4:36 PM
Great job Michael. Did you also replace the bearings in the motor? What a difference between the before and after. It will be nice when your table gets here. How do you like the sandblasting cabinet form HF? Does it work good?

The badges on the front of the machine, and motor look new. How did you clean them up? Sorry for all the questions.

Great job, Sam

Sam,
Thanks for the kind words. I really like the HF blast cabinet it works a heck of a lot better than the previous one that you can see on the floor in one of the pics. The only complaint is that the glass broke when I was putting it together so now I have a crack on the side of the glass.I have to bring it back to HF and see if they will replace it as it is only a week and half old. Also the blasting gun blew out a plug in the handle so it stopped functioning but I had another blast gun that is much better quality so I swapped it for the HF one. The hoses and pickup I am not very pleased with and i will probably do some modifications to that setup to make it more user friendly. They don't give you a lot of hose so it kind of hamstrings you when you are trying to blast something and move around the item. More hose will fix that. It comes with a Fluorescent lamp that mounts to the back of the cabinet and it is alright but I think I am going to move it to the front of the cabinet to remove all the shadows it causes. The last thing is assembling the darn thing was a long afternoon. Tons of little screws and hardware but it all went together very easily and it is very sturdy once built. It definitely blasts far better than my older cabinet that was very small and just never seemed to suction the media as well as this cabinet does.

As far as the manufacturers labels on the DP I just taped them up while painting and removed the tape once complete. I did polish the the label on the top cover but that didn't really come out very good and it started to take off the original paint on the label so I stopped and just left it as is. They look alright in the pics but if you looked closely at them they are not as nice as I wish I could have gotten them. The column came out the best. I chucked it up in my Shopsmith lathe with a roller support at the end and used progressively finer grits of sand paper up to 1200 then used some metal polish to finish it off. It was completely covered in rust before I cleaned it up.

Michael Mayo
01-28-2013, 4:45 PM
Re-did mine. (http://patwarner.com/images/old_rock.jpg) Some slop in the quill pulley but still can drill to a mil.
Is your quill pulley squiggly? And if not how did you get the squiggle out of it?
It appears to play no role in the accuracy and precision of the tool but it does click and clack.

Pat,
My quill pulley was very loose and had enormous play in it and although I wasn't sure if that was a big issue or not I don't like it when a bearing isn't nice and tight tolerance wise. So I went looking for a new one and found www.hammerscale.com (http://www.hammerscale.com) that makes reproduction Delta/Rockwell parts. Gary hasn't been doing it for that long and plans to have many more parts in the future. I ordered the replacement bearing and it arrived a couple days later and it was night and day different from the stock one very nice part and tight as can be. I see you have an Albrecht chuck very nice. I wanted to get an Albrecht keyless but they cost a fortune and it just wasn't in the budget right now so i bought a Shars (http://www.ebay.com/itm/SHARS-1-2-PREMIUM-33JT-KEYLESS-DRILL-CHUCK-MT2-2MT-MORSE-TAPER-2-SHANK-ARBOR-/300836052422?pt=BI_Tool_Work_Holding&hash=item460b39ddc6) chuck off fleabay and frankly I am pretty impressed with the quality and precision of this chinese piece.

pat warner
01-28-2013, 6:57 PM
Ah, tx for the connection. Apparently my mechanic did not have that option when he rebuilt it. I have his stop nuts.
Yes my pulley is about the only noise producer. Can balance a dime on the table at full speed on pictured pulley.
Maybe even better with new bearing up there. Tx.

Kim Gibbens
01-28-2013, 7:04 PM
Considering it came with the retirement light, you stole it. Very nice job on the resto. I have a few pieces of arn in the que. Geesh, 5 are drill presses.

Mike Heidrick
01-28-2013, 8:55 PM
Nice find. Will you need to disassemble it to put the table on?

Michael Mayo
01-28-2013, 10:03 PM
Nice find. Will you need to disassemble it to put the table on?

That is no big deal the base comes off easily it is only held on the column by a large u-bolt. I just lean it over my work bench and lift it up on the bench then remove the base and slide the table on. I received the table today and it looks pretty good.There are some holes in it but nothing too bad as most of the used old tables have some kind of hole damage. The nice thing about this table is it tilts right and left and has an index pin to hold it at three different positions right and left. I am going to blast it and paint it and maybe try to fill the holes in the top with my buddie the welder. Then I will have to bild me a nice drill press table which I am doing some research on now.

Sam Layton
01-29-2013, 1:17 AM
Michael,

Thanks for the response. I have been looking at the HF sandblasting cabinet. Thanks for the info on it. The column really did turn out excellent.

I am glad you received your base. I have heard that cast iron it tricky to weld. JD weld would also be a good option.

Thank again, Sam

Michael Mayo
01-30-2013, 8:07 PM
Well I got the new drill press table the other day for my refurbed Rockwell 15-017. It has a few dings/holes in it but it is solid and in one piece which the table that came with my drill press not. I sand blasted it and primed and painted it. Then I polished the table up as good as i could then put it on the drill press column. Looks pretty good and works perfectly. Now i will need to check the runout on my rebuild this weekend but I am expecting very little if any at all as I replaced the bearings and the chuck with all brand new parts.

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